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Tips on How to Maintain Your Excavator

An excavator is a costly machine; so, you have to take good care of the device. To help you out on this, we will make an effort here to let you know some of the methods you can take care of your excavator. You can learn very much on how to maintain any excavator using our excavator repair manual download available on this site.  

A Few hints on How to take care of Your Excavator  

Manufacturer Manual 

To be acquainted with the controls, safety features, instrumentation, service schedules, and maintenance points, you have to go through the excavator manual. The manual is typically stored in the excavator's cab. By reading the instructions or manual, you will discover how to take good care of the excavator. Here is an excavator repair manual download available on this site.

Ensure You Check Lubricants and Fluids 

Before you begin any operation, it is advisable that you check the fluids comprising the hydraulic fluid, engine oil, and coolant. If any of these are below the average level, you should refill according to the maker's directions. When doing the top-up, you should pay attention to the viscosities and classification of the working environment. 

Adding to the fluids, you should also think of the lubrication of the excavator. As a rule of thumb, you should often lubricate the machine while putting into thought the application and temperature that the excavator will be functioning in. It would help if you used lithium-based multiuse grease to lubricate the moving parts comprising cylinders, buckets, blades, arms, and slew bearing parts for perfect results. Get the excavator repair manual download here to get more information about the excavator lubricants and fluids maintenance.  

Filters

An excavator has different varieties of filters that have diverse service intervals. When a filter is filthy or totally clogged, it greatly influences the machine's performance. It also disturbs sensitive parts. A lot of excavators come with indicators that show you when you have to change the filters. While it's good to change the filters as often as possible, you should shun changing them before the required time. This is to prevent contaminating the system.

Cooling System

The cooling system requires letting sufficient airflow and proper coolant level. If any of these is missing, the excavator won't operate appropriately, and there are high probabilities that it will overheat. You should often check the cooling system and make sure that it's functioning perfectly. On doing this, you should check the coolant hoses and airflow and make sure that they are not leaking. Check the excavator repair manual download here for more information on the excavator cooling system.

If the machine is overheating, you should consider cleaning the condenser, radiator, and oil cooler using low-pressure air or water. When cleaning the cooling system, you should be careful that you don't damage the radiator fins.

Excavation Safety Advices: 

Identify the location of any underground usefulness lines 

 Put on appropriate PPE - comprising protective hardhat, footwear, and eyewear 

 Keep heavy gear away from trench limits 

 Check for low oxygen and toxic gases. 

 Check trenches at the beginning of each shift or if there has been major rainfall 

 Create a safe way of access and egress 

 Identify the position of water sources and what the drainage patterns will be 

 

What You Should NOT Do When Carrying Out An Excavation Project: 

Do not enter a vulnerable trench deeper than 4 feet 

Do not begin excavating before locating and de-energizing the hidden services 

Do not go in a trench before testing the air 

Do not place whatsoever within 1 meter from the trench's edge 

Do not depend on natural freezing to function as a way of soil stabilization

Conclusion

These are several ways in which you can maintain your excavator. By following the few tips, we dropped here; you will have a long-lasting excavator. 

It's important not to forget that excavator collapses can happen without warning, irrespective of the depth. In fact, the vast commons of fatalities arise at minimal depths when personnel fail to appreciate the risks involved. We have many types of excavator manuals that you can buy here. Check out over 12,000 excavator repair manual download available on this site. 


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Takeuchi TB014 Compact / Mini Excavator Maintenance Operators Owners Manual
MB 214 Pages Model / brand/ type: TB014 / Takeuchi Mfg. Co., Ltd. Engine specs: 3TNE-68, 47.8cu in, 3 cylinders, 12hp, 2100rpm/1700rpm, 37.6lb ft. Manual Language:

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Kobelco SK25 SR-2 Short Radius Compact Hydraulic Mini Excavator Parts List Manual
Engine, 3TNE74N, 13.2 kW. Serial Number PV08-20001; Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download link will appear on the

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Ditch Witch MX 15 Mini Excavator Operators Manual
MX 15 Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download link will appear on the checkout page after your payment

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Hitachi EX60-3 Excavator Service Manual
Ltd Corporation Engine specs: Nissan, Production year(s): 1995, 1998, 1997, 1998 Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download link

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Bobcat 323 Excavator Service Repair Workshop Manual
26 MB Serials: S/N A9JZ11001 & Above Model / brand or manufacturer: 323 / Bobcat Company Engine D722E2B specs: 3 cylinders, 13.3hp, 2500rpm, 428cu in, 162hp,

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IHI 55N Parts Manual Mini Excavator
/ brand/ type: 55N / IHI Corporation Engine specs: Yanmar 4TNV94L, 55 hp, water cooled, diesel. Manual Language: English Manual format: PDF / e-book (zip) Printable:

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Hitachi EX55UR Excavator Equipmet Components Parts Catalog Manual
/ Hitachi Ltd Corporation, built in Japan. Serial Number: 000101 and up Engine specs: diesel, 4 cylinders, Production year(s): 0000 Manual format: PDF / e-book

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Takeuchi TB53FR Compact Excavator repair manual
pages Model / brand: TB53FR / Takeuchi Mfg. Co., Ltd Engine: 4TNV88-QTB, 4 cylinders, 134cu in, 1400rpm, 134cu in, 107lb ft, 37.4hp Manual Language: English Manual

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Hitachi EX120-2 excavator service manual
/ Hitachi Ltd Corporation Engine specs: A-4BG1T, 264cu in, 4 cylinders, turbocharged, 81hp, 2100rpm, 231.6lb ft, Production year(s): 1987, 1988, 1989, 1990, 1991, 1992, onwards.

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Kubota KH-36, KH-41, KH-51, KH-61, KH-66, KH-91, KH-101, KH-151 excavator repair manual
specifics / manufacturer: KH-36, KH-41, KH-51, KH-61, KH-66, KH-91, KH-101, KH-151 / Kubota Corporation Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery:

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Hitachi EX270, EX270LC excavator service manual
Engine specs: H07C-TD, 411cu in, 6 cylinders, turbocharged, 168hp, 2050rpm, 484.6lb ft, 1600rpm, Manual size: 46 MB Total pages: 1062 Production years: all years Manual

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JCB 8013, 8014, 8015, 8017, 8018 excavator workshop manual
manual / repair guide. Specs: Model, type / brand or manufacturer: 8013, 8014, 8015, 8017, 8018 / JC Bamford Excavators Ltd 190 pages of essential

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IHI 30NX-2 Mini Excavator Parts List / Manual
MB 235 pages in 16 sections Model / brand: 30 NX 2 / IHI Corporation Engine specs: 3TNV84, 23.9hp. Manual Language: English Manual format: PDF /

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Bobcat 337, 341 Mini Excavator Service Repair Manual
manufacture: 337, 341 / Bobcat Company Engine specs (337): V2003-M-DI-TE2B, 122.1cu in, 48 hp, 2500rpm. Engine specs (341): V2003-M-DI-TE2B, 47.9 hp, see above. Manual Language: English

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Hyundai Robex R55-3 Crawler Excavator Workshop Service Manual
/ Hyundai Motor Company HMC Manual Language: English Manual format: PDF / e-book (zip) Delivery: Download link will appear on the checkout page after your payment

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Hitachi EX 225USR Hydraulic Excavator service manual
(brand): EX 225USR / Hitachi Ltd Corporation Engine model/specs: A-6BG1T, turbocharged, 98hp, 1950rpm. Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download

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Takeuchi TB014, TB016 Mini Excavator Operator Manual
Engine specs (TB014): 3TNE-68, 47.8 cu in, 3 cylinders, 12 hp, 2100 rpm/1700rpm, 37.6lb ft. Engine specs (TB016): 3TNV70-STB, 52.1cu in, 3 cylinders, 13.5 hp, 2200

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IHI 30 NX Mini EXCAVATOR Parts manual
30NX EXCAVATOR. It covers every part of the IHI 30NX EXCAVATOR, in and out, and is made specifically for this model and series. Manual

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Komatsu PC35R-8, PC45R-8 excavator Shop Service Repair Book #2 Manual
find that this excavator manual is an indispensable source of detailed maintenance and repair information and is the only service repair manual you will need for

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Bobcat 325, 328 Excavator repair manual
/ manufacturer: 325, 328 / Bobcat Company Engine Make: 2334 Engine 325 specs: D1703-M-E2B, 97.7cu in, 27.7 hp, 2200rpm. Engine 328 specs: D1703-M-E2B, 97.7cu in, 27.5

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JCB 801.4, 801.5, 801.6 Mini Excavator Manual
Specs: Manual size: 16 MB Pages: 199 Model / brand: 801.4, 801.5, 801.6 / Bobcat Company Engine specs (801.4): Perkins, 103-10, 12 kW. Engine specs

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JCB 8025Z, 8030Z, 8035Z Mini Excavator repair manual
Specs: Model, type / manufacturer or brand: 8025Z, 8030Z, 8035Z / JC Bamford Excavators Ltd. Production years (depending on model): Model Identification Code: not

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Hyundai R130LC-3 Hydraulic Excavator repair manual
Hyundai Motor Company HMC Engine specs: Cummins, B3.9 - C, 14584.7cu in, net power 102hp, gross power 110hp, 2200rpm, 332lb ft, Torque Measured 1500rpm. Manual Language:

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Hitachi EX33Mu, EX58Mu excavator service manual
/ Hitachi Ltd Corporation Engine specs (EX33Mu): see manual. Engine specs (EX58Mu): see manual. Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery:

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Kubota KX 91 Mini Excavator Parts Book repair manual
/ brand: KX 91 / Kubota Corporation Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download link will appear on the checkout

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Hyundai Robex R130 LC-3 Crawler Excavator repair manual
Model specifications: Robex R130 LC-3 / Hyundai Motor Company HMC Technical engine specs: Cummins, B3.9 - C, 14584.7cu in, 4 cylinders, 102hp, 110hp, 2200rpm, 332lb ft,

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JCB 8014, 8016, 8018, 8020 Mini Excavator repair manual
/ repair guide. Specs: Manual size: 18 MB Machine Model and Serial Numbers: 8014: 1156000 Onwards 8016: 1155000 Onwards 8018: 1046000 Onwards 8020: 1284000

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Komatsu PC78UU-6, PC78US-6 Excavator Manual
Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download link will appear on the checkout page after your payment is complete. Availability:

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Bobcat 442 Midi Excavator repair manual
/ manufacturer: 442 / Bobcat Company Engine model/specs: KHD-BF-4M-2011E, 195.9cu in, turbocharged, 73hp, 2200rpm Production year(s): 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009. Manual Language:

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JCB 8080 Midi Excavator repair manual
Model, type / brand or manufacturer: 8080 / JC Bamford Excavators Ltd - all styles covered Technical engine specs: Isuzu, A 4 JGI, 44 kW,

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JCB JS130, JS160 Tracked Excavator repair manual
Specs: Manual size: 14 MB Machine Model and Serial Numbers: JS130-758000 Onwards JS160-702000 Onwards Models, type / brand or manufacturer: JS130, JS160 / JC

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Takeuchi TB020 excavator repair manual
Model specification: TB020 / Takeuchi Mfg. Co., Ltd Engine specs: Production year(s): 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Serial numbers:

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JCB JS200LC, JS240LC, JS300LC, JS450LC Tracked Excavator repair manual
manufacturer or brand: JS200LC, JS240LC, JS300LC, JS450LC / JC Bamford Excavators Ltd Engine specs (JS200LC): BB-6BGIT European Tier II, 396.3 cu in, 6 cylinders, 136.8 hp,

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Takeuchi TB025 Mini Excavator repair manual
/ manufacturer: TB025 / Takeuchi Mfg. Co., Ltd Engine specs: 2348 (Engine Make), 91.3cu in, 3 cylinders, Gross Power 26hp, 2450rpm. Production years: 1990, 1991, 1992,

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JCB 8027Z, 8032Z Mini Excavator repair manual
or brand: 8027Z, 8032Z / JC Bamford Excavators Ltd. Engine specs (8027Z): Perkins, 403-15, 20.7 kW. Engine specs (8032Z): Perkins, see above. Production years (depending on

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New Holland EC215 Excavator manual
11-Sections Model / manufacturer: EC215 / New Holland Construction Technical engine specs: Cummins, 68T 5.9C, 5,9 L, 6 cylinders, 102 x 120 mm, 113 kW.

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JCB 8014, 8016, 8018 Mini Excavator Service Repair Manual
repair guide. Specs: Engine specs (8014): 403C-11, 68cu in, 19.7hp, 19hp, 45.8lb ft. Engine specs (8016): 403C-11, 69cu in, 19.7hp, 45.8lb ft, 1600rpm. Engine specs

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JCB 802, 803, 804 excavator service manual
JC Bamford Excavators Ltd Engine specs (802): Perkins, 103-15, 17.2 kW. Engine specs (803): 403-15, 91.3cu in, 27.8hp/26.6hp, 2200rpm/2000rpm, 67.9lb ft. Engine specs (804): 403-15, 20.7

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Hitachi EX25, EX35, EX40 excavator repair manual
15 MB Models / brand or manufacturer: EX25, EX35, EX40 / Hitachi Ltd Corporation Engine specs (EX25): V1505-KA, 25.6 hp, 91.5cu in, 4 cylinders, 2100rpm/1500rpm, 67.3lb

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Takeuchi TB135 Compact Excavator Parts Catalog Manual
/ Takeuchi Mfg. Co., Ltd Engine 3TNE88-(E)TB(1) Engine 3TNV88-QTB, QTB1 Engine 3TNV88-QTB2 Engine: 3 cylinders, 27.8hp, 2300rpm, 100cu in, 79lb ft, 1400rpm,

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Takeuchi TB15, TB120 excavator Parts List Manual
Model specifications: TB15, TB120 / Takeuchi Mfg. Co., Ltd Technical engine specs (TB15): 53.7cu in, 3 cylinders, 16hp, 2550rpm. Technical engine specs (TB120): see manual. Serial

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Hitachi EX75UR-3 hydraulic excavator parts catalog
Hitachi Ltd Corporation Engine specs: NISSAN A-BD30, BC 3004-20, 55 hp, Production year(s): 1997, 1998, 1999, 2000, 2001, 2002, 2003. Serial numbers: 010001 and up

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JCB 801.4, 801.5, 801.6 Mini Tracked Excavator Shop Service Repair Manual
801.5, 801.6 manual / repair guide. Specs and manual details: Models / manufacturer or brand: 801.4, 801.5, 801.6 / JC Bamford Excavators Ltd Engine specs

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JCB 802, 802.4, 802 Super Mini Excavator repair manual
repair guide. Specs: Pages: 293 Models / brand: 802, 802.4 / JC Bamford Excavators Ltd Engine specs (802.4): Perkins, 103-15, 22 kW, 1.5 L, 2500

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Komatsu PC200-5, PC200-5 Mighty, PC200LC-5, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator repair manual
Limited Engine specs (PC200-5): S6D95L, 91.9{125}/2050 kW(PS)/rpm, 6 cylinders, 95x115 mm, 4.9 ltr. Engine specs (PC220-5): SA6D95L, 114 kW, 4.89 L, 6 cylinders, 2200 rpm, 95x115

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Kobelco SK60 Crawler Excavator repair manual
Production year(s): 1992, 1993, 1994, 1995, 1996, 1997, 1998 Serial numbers: LE-11001 Manual Language: English Manual format: PDF / e-book (zip) Printable: Yes Delivery: Download

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Takeuchi TB68 Compact Excavator repair manual
type / manufacturer or brand: TB68 / Takeuchi Mfg. Co., Ltd Engine specs: 208 pages Manual size: 43 MB Manual Language: English Manual format:

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Kobelco SK200-8, SK210LC-8 Hydraulic Excavator repair manual
type / manufacturer: SK200-8, SK210LC-8 / Kobelco Construction Machinery America, LLC Engine specs (SK200-8): J05E, 311.3cu in, 4 cylinders, 152.9hp, 2000rpm. Engine specs (SK210LC-8): Manual

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Komatsu PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6 Hydraulic Excavator Repair Manual
size: 102 MB Models / manufacturer: PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6 / Komatsu Limited Engine specs (PC200-6): S6D102E, 358.9 cu in, 132.8 hp

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Komatsu PC78MR-6 Hydraulic Excavator repair manual
/ Komatsu Limited Engine specs: S4D95LE-3, 199cu in, 4 cylinders, turbocharged with aftercooler, 54hp, 1850rpm. Production year(s): 2004, 2005, 2006 Serial numbers or parts numbers: S/N