New Holland EC 215 Excavator Service Manual (716 P.)

EC 215 hydraulic excavator service procedures, hydraulic system specifications, and component repair data. Complete technical handbook with pump controls, gearbox assemblies, and travel system maintenance (716 pages).

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Document Details

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Document Number / Seller:
23650 / Linda Martin
File Size:
7.64 MB
File Type:
PDF
Language:
English
Pages:
716 (11 sections)
Printable:
Yes
Category:
Excavator
Last updated / verified
Jan 12, 2025

Models Covered & Key Technical Specifications

New Holland EC 215 — Service Manual Technical Service Archive | EC 215 Series Repository.

  • Prescribed Power Output Consumption Data: 119 kW is designed for the maximum engine rated horsepower Bounds.
  • Standard Engine Operating Electrical Load: Operating envelope at 1900 rpm indicates the constant-speed duty framework Parameters.
  • Core Compression Cold Start Limits: The cylinder head requires 17.5:1 for optimal combustion chamber compression Form Factor.
  • Rated System Tightening Data: 390 bar (5660 psi) — controls the secondary pressure relief valve opening Topology.
  • Technical Primary Pressure Power Rating: Primary relief valve setting of 350 bar provides essential system protection Matrix.
  • Advanced Hydraulic Advanced Standards: Displacement volume of 107 cm³/revolution requires proper pump configuration Protocol.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Official Technical Manual: New Holland EC 215 Excavator Reference-Framework

Application-Range: New Holland EC 215 Excavator Systems // Specification-Class: Maintenance and Operations Documentation // Architecture-Focus: Multi-System Component Integration.

System Category Documentation Coverage Specifications Included
Engine & Power Systems 6BTA 5.9-C diesel engine specifications and operation parameters Complete rated output, speed, and temperature data documented
Transmission & Drive Systems 3-stage planetary final drive and 2-stage swing gearbox assemblies Gear ratios, motor specifications, and load capacity reference data included
Hydraulic Circuit Architecture Dual variable displacement pumps, servo systems, and control blocks Pressure settings, flow rates, and system logic documented

Outlining the operational framework across engine systems, transmission assemblies, hydraulic networks, and swing mechanisms, this manual encompasses the technical foundation required for comprehensive equipment maintenance and field operations. The document structures detailed system overviews including the dual pump architecture with load-limiting governor control, proportional demand pressure regulation, and integrated servo control networks spanning boom, stick, bucket, travel, and swing functions.

Properly mandating systematic service procedures, the manual contains maintenance intervals for hydraulic fluid changes, transmission gear oil replacement schedules, and filter element renewal specifications for both return-flow and charge-pressure circuits. Bolt torque specifications are documented for the traveling gearbox assembly connections, swing bearing attachment points, and superstructure securing fasteners to ensure proper fastener fatigue prevention. The document provides component identification data for hydraulic motors, cylinders, directional control valves, pressure relief assemblies, and accumulator precharge specifications across all operational circuits.

A detailed technical matrix emerges from system descriptions covering pressure-relief valve settings for primary and secondary protection stages, load-sensing control logic that manages pump displacement during multi-function operation, and regeneration circuits that enable pressureless boom lowering without energy consumption. The manual references specialized testing equipment including the PCS tester system for electronic control verification, pressure measurement adapters for system diagnostics, and stroke-measurement devices for proportional valve calibration. Each major component receives structured documentation including removal and installation sequencing, bearing preload adjustment procedures, seal replacement requirements, and component disassembly protocols with marked reference points to ensure proper reassembly orientation.

Operating procedures document both standard precision control ranging and high-power boost activation for intensive work loads, proportional pilot pressure generation for fine-grain equipment movement control, and emergency operational modes including manual boom lowering capability when hydraulic control fails. The superstructure holding brake system receives dedicated coverage describing spring-loaded multiple-disk braking design, solenoid valve release actuation through servo control pressure, and zero-speed sensor integration that prevents brake engagement during swinging motion.

Troubleshooting information covers hydraulic system flushing sequences following component failure and foreign material contamination, filter element inspection protocols for identifying damage types, and sequential pump operation during restoration following major service work. Special tools requirements are enumerated with complete part numbering for gearbox removal fixtures, bearing preload adjustment devices, and accumulator charging equipment, enabling proper technical support across service facilities.

FAQ

What are the **proper** clearance measurements for the swing bearing? keyboard_arrow_down

0.3 +0.2 mm is the permissible bearing play specification for the drehverbindung (swing bearing) on the EC 215 excavator.

Specify the **standard** torque specifications for the boom cylinder. keyboard_arrow_down

355 Nm with a wrench size of 27 mm is required for the M 18x90 12.9 grade fastening bolts on the EC 215 bottom roller assembly.

What is the **necessary** safety procedure before opening pressurized systems? keyboard_arrow_down

All system sections must be properly depressurized before being opened, as residual pressure may still be present in parts of the hydraulic system even when the machine is parked with equipment on the ground.

Calculate the **recommended** lubrication requirements for the swing bearing. keyboard_arrow_down

6 kg of NLGI-Nr. 2 grease (Part No. 73175845 for 1 kg containers or 73171021 for 0.4 kg cartridges) must be applied upon refilling the swing bearing, with additional applications as specified in the service schedule.

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Reviews (5)

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This manual covers everything you need to know about servicing the EC 215. The download was easy and I had great support through email. A must-have for any excavator owner!
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This manual was a lifesaver for my EC 215! The troubleshooting guides are straightforward and very helpful. Plus, I received my download link almost instantly! Highly recommend!
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I appreciate the clear diagrams and step-by-step instructions. The customer support was quick to respond to my inquiries about the download. Overall, a great purchase!
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The detailed service procedures and technical specs are excellent. The download process was smooth and I got quick assistance via email when I had questions. Very satisfied!
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Rated 5 out of 5 stars