1999-2002 Hitachi EX40U, EX50U Excavator Technical Manual (P/N 585T-1-1)
456 Pages • 29.75 MB • Printable PDFs (ZIP Download)
Hitachi Models Covered & Key Technical Specifications
Models: Hitachi EX40u, EX50u
Sub-models / Variants: 40u Type A, 40u Type B, 50u, Canopy, Cab
Model Years: 1999–2002
Technical Data:
- Engine: Isuzu 4LE1, 4-cycle, water-cooled, whirl chamber type
- Engine Output: 25.0 kW/1900 min-1 (40u); 27.9 kW/2000 min-1 (50u)
- Bucket Capacity (Heaped): 0.13–0.16 m3 (0.17–0.21 yd3)
- Operating Weight: 3980–4620 kg (8775–10185 lb)
- Swing Speed: 7.4–8.3 min-1 (rpm)
- Primary Pilot Pressure: 40±5 kgf/cm2
- Secondary Pilot Pressure: 30±5 kgf/cm2
- Main Relief Valve Set Pressure: 260±10 kgf/cm2
Hitachi Manual Features & Content Preview
- Covers 1999–2002 Hitachi EX40u and EX50u excavators, including 40u Type A/B and 50u canopy and cab configurations
- Official OEM technical publication P/N 585T-1-1
- This 456-page volume provides the foundational engineering data used for the EX40u and EX50u factory production models
- Includes 12 schematic diagrams, 5 hydraulic circuit diagrams, and 14 component layout illustrations
System and Component Documentation
When troubleshooting the Hitachi EX40u or EX50u, accurate data is everything. This factory manual details the core systems of these excavators. It covers general specifications, hydraulic circuit layouts, and component operations. The machine is broken down into logical groups: pump devices, swing motors, control valves, and travel drive assemblies. This structure gives you a clear, authoritative view of how the mechanisms interact within a production unit. Technicians and serious mechanics will appreciate the unfiltered look at the mechanical framework. It maps out the exact interdependencies between the power plant and hydraulic sub-systems.
Technical Specifications Preview
The specification sections cover engine output parameters, operational pressures, and dimensional data. These numbers are essential for identifying equipment variants. For example, the Isuzu 4LE1 engine power rating is documented at 27.9 kW/2000 min-1 for the 50u model.
Need to run diagnostics? The manual defines operational testing procedures for hydraulic cylinder cycle times, swing speeds, and travel performance. This ensures you can evaluate system health against established factory baselines. You will also find exact performance test data, protocols, and tolerances for critical components. Primary pilot pressure is calibrated to 40±5 kgf/cm2. The main relief valve set pressure sits strictly at 260±10 kgf/cm2.
Working on heavy equipment involves significant physical risk. Always adhere to established shop safety protocols and consult a certified technician before turning wrenches on these hydraulic systems.
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