1999-2002 Hitachi EX40U, EX50U Excavator Technical Manual

This 1999-2002 Hitachi EX40U, EX50U technical manual covers component layouts, hydraulic circuits, and troubleshooting procedures. Ref: 585T-1-1

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Hitachi Models Covered & Key Technical Specifications

Models: Hitachi EX40u, EX50u
Sub-models / Variants: 40u Type A, 40u Type B, 50u, Canopy, Cab
Build Years: 1999–2002
Technical Data:

  • Engine: Isuzu 4LE1, 4-cycle, water-cooled, whirl chamber type
  • Engine Output: 25.0 kW/1900 min-1 (40u); 27.9 kW/2000 min-1 (50u)
  • Bucket Capacity (Heaped): 0.13–0.16 m3 (0.17–0.21 yd3)
  • Operating Weight: 3980–4620 kg (8775–10185 lb)
  • Swing Speed: 7.4–8.3 min-1 (rpm)
  • Primary Pilot Pressure: 40±5 kgf/cm2
  • Secondary Pilot Pressure: 30±5 kgf/cm2
  • Main Relief Valve Set Pressure: 260±10 kgf/cm2
Technical Specifications
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Document Number / Seller:
29594 / Jennifer Owens
File Size:
29.75 MB
File Type:
ZIP
Language:
English
Pages:
456
Printable:
Yes
Category:
Mini Excavator
Last updated / verified
Mar 14, 2026

Hitachi Manual Features & Content Preview

Technical Scope and Features

  • Covers 1999–2002 Hitachi EX40u and EX50u excavators, including 40u Type A/B and 50u canopy and cab configurations
  • Official OEM technical publication ref: 585T-1-1
  • Includes 12 schematic diagrams, 5 hydraulic circuit diagrams, and 14 component layout illustrations
  • Files are delivered as a direct download the moment payment clears
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 456-page volume provides the foundational engineering data used for the EX40u and EX50u factory production models

System and Component Documentation

This factory manual details the core systems for the Hitachi EX40u and EX50u, covering general specifications, hydraulic circuit layouts, and component operations. It segments the excavator into logical groups including pump devices, swing motors, control valves, and travel drive assemblies, offering a clear view of how these mechanisms function in a production unit. The content is structured for those requiring an authoritative look at the machine's mechanical framework and the interdependencies between the power plant and hydraulic sub-systems.

Technical Specifications Preview

Specifications cover engine output parameters, operational pressures, and dimensional data essential for identifying equipment variants. The manual defines the operational testing procedures for the hydraulic cylinder cycle times, swing speeds, and travel performance, ensuring that system diagnostics are performed against established baselines. Performance test data includes understanding factory workshop documentation protocols and tolerances for components such as relief valves and pilot circuits. The Isuzu 4LE1 engine power rating is documented at 27.9 kW/2000 min-1 for the 50u model. Primary pilot pressure is calibrated to 40±5 kgf/cm2 in the component test section. Main relief valve set pressure is specified at 260±10 kgf/cm2.

Reference only — always consult a certified technician before performing service on this equipment. This 456-page Hitachi factory manual provides technical specifications and operational performance data for the 1999–2002 EX40u and EX50u excavators, documenting engine, hydraulic, and component-level systems.

Manual FAQ, Purchase & Download Details

Is the technical manual for the Hitachi EX40u and EX50u excavator defined by 456 pages of documentation? keyboard_arrow_down

Yes, this technical manual comprises 456 pages of reference material for the specified excavator models.

Can you see if the manual includes detailed illustrations for component layouts and parts identification? keyboard_arrow_down

Document contains numerous exploded views and component layout diagrams showing major assemblies like the hydraulic oil tank, travel devices, and pilot valves. These illustrations provide visual references for the machine architecture.

Does the document reference specific publication cues for the 1999-2002 Hitachi EX40u and EX50u series? keyboard_arrow_down

Publication is designated by the reference number 585T-1-1 within the Hitachi Excavators volume set.

Are there electrical system references or wiring information included in the documentation? keyboard_arrow_down

Manual includes electrical system sections that list components such as the starter, glow plugs, alternator, and various relays. It also contains monitor and switch layout diagrams to assist with electrical system familiarization.

Which technical specification categories are covered in the manual for the Isuzu 4LE1 engine and hydraulic systems? keyboard_arrow_down

Specification tables list technical data including engine power ratings, displacement, bore and stroke, and compression ratios. Additionally, the document covers hydraulic system parameters such as main relief valve settings and pilot pressure ranges. These tables provide a comprehensive technical overview for the EX40u and EX50u models.

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