Hitachi EX200-5 Series Hydraulic Excavator Workshop Manual
Comprehensive service and repair documentation for the Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 models. Includes detailed diagrams and procedures for all major systems. Part No. 008.
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Models Covered & Key Technical Specifications
Hitachi EX200-5 Series Workshop Manual: Hitachi EX200-5 Hydraulic Excavator – Hydraulic Excavator – 858 Pages | Shop Standards Technical-Guide Model Coverage: EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Series: LIT/TM/PN | Container: Volume Engine Specifications: Isuzu A-6BG1T (EX200), 99.3 kW @ 1950 rpm Hydraulic System: Hitachi HPV102FW Circuitry, Twin variable displacement plunger pumps Control Valve: Hitachi KVMG-200H Logic, Pilot pressure operated 9-spool control valve Swing Motor: Hitachi M2X Componentry, Fixed-displacement swash-plate plunger swing motor Travel Motor: Hitachi HMV Propulsion Architectures, Variable displacement bent-axis plunger travel motors
Professional Workshop Service Manual & Technical Specifications
Hitachi EX200-5 Series Workshop Manual: Hitachi EX200-5 Hydraulic Excavator – Hydraulic Excavator – 858 Pages | Shop Standards Technical-Guide
| Conceptual-Layout: EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 // Engineering-Metrics: Isuzu A-6BG1T (EX200) - 99.3 kW @ 1950 rpm | Technical-Details: Hitachi HPV102FW Circuitry / Control Valve Logic / Swing Motor Componentry / Travel Motor Architectures | Identifier | Parameters | Context |
|---|---|---|---|---|
| Engine | Isuzu A-6BG1T | 99.3 kW @ 1950 rpm | ||
| Hydraulic Pump | Hitachi HPV102FW | 185 L/min x 2 | ||
| Control Valve | Hitachi KVMG-200H | 34.3 MPa normal relief | ||
| Swing Motor | Hitachi M2X | 13.9 rpm (EX200) | ||
| Travel Motor | Hitachi HMV | 5.5 km/h high travel speed | ||
| Cylinders | Boom Bore 120-145 mm | 30 μm minimum plating thickness |
Maintenance hierarchies are structured into distinct sections covering systems, procedures, and component overviews. The manual provides comprehensive guidance on the operation and maintenance of all devices and systems within the EX200-5 series excavators, ensuring optimal performance and longevity.
Special procedures are addressed for hydraulic pump bleeding, ensuring proper system purging and function. Maintenance standards are clearly outlined, providing benchmarks for all critical components and assemblies to maintain peak operational efficiency.
Verification procedures are included for control valve components, ensuring precise calibration and functionality. Repair information is provided for the complete hydraulic system, detailing the removal and installation of key components to ensure correct assembly and operation.
The document includes coverage of the swing device, detailing its disassembly and assembly procedures for correct maintenance and repair. Troubleshooting guidance is also provided for common issues, aiding technicians in diagnosing and resolving problems efficiently.
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