Hitachi EX220-2 / EX220LC-2 Excavator Service Manual
Full service documentation for Hitachi EX220-2 and EX220LC-2 excavators, covering general information, dimensions, weights, fuels, lubricants, and interchangeability. Publication T01-01-01.
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Hitachi Models Covered & Key Technical Specifications
Models: Hitachi EX220-2, Hitachi EX220LC-2
Sub-models / Variants: 2WD, Backhoe
Build Years: 1990–1998 (Based on Serial 15B-8001–)
Serial Numbers: 15B-8001–
Technical Data:
- Engine: HINO H06CT-T
- Engine Power: 118 kW (160 ps) at 2100 rpm
- Operating Weight (EX220-2): 22 500 kg (49 600 lb)
- Operating Weight (EX220LC-2): 23 100 kg (50 900 lb)
- Bucket Capacity (PCSA/JIS): 0.9 m³ – 1.1 m³
- Fuel Tank Capacity: 310 liters (81.9 US gal)
- Hydraulic System Capacity: 260 liters (68.7 US gal)
- Engine Oil Capacity: 26 liters (6.9 US gal)
Hitachi Manual Features & Content Preview
Technical Scope and Data
- Covers 1990–1998 Hitachi EX220-2 and EX220LC-2 excavators, including backhoe attachment configurations and technical system specifications.
- Official technical publication T01-01-01.
- Contains 616 pages of system schematics, hydraulic flow diagrams, component construction overviews, and capacity tables.
- File link appears in your order confirmation straight away.
- Suitable for printing individual sections for shop-floor use.
- Stored against your account so you can retrieve it after a hard-drive loss.
- Indexed PDF search covers every chapter and appendix.
- Full-text search finds any part number in seconds.
- This technical manual provides the foundational engineering parameters for the HINO H06CT-T engine and associated hydraulic systems used in the EX220-2 series.
System Construction and Functional Walkthrough
The 1990–1998 Hitachi EX220-2 documentation provides in-depth technical analysis for core excavator subsystems. The manual segments detailed descriptions for the upperstructure layout, including the variable-displacement main pump (HPV091DW) and pilot gear pump assemblies. It documents the construction and operational logic of the main control valves, swing motor devices, and hydraulic pilot controls. Detailed schematics illustrate the circuit flow for the arm regenerative valve, surge relief mechanisms, and the variable pressure compensated valve (VPCV) system for load sensing.
Specification Highlights
This publication contains critical fluid capacities, including a 310-liter fuel tank and 26-liter engine oil volume for the HINO H06CT-T engine. The technical manual outlines the variable pressure settings for the DP-sensor and accumulator charging procedures. Reference values for hydraulic system pressures are documented, such as the 49 bar pilot pressure and swing dampener settings. The Hitachi EX220-2 hydraulic system capacity is documented at 260 liters for maintenance planning. The maximum vertical wall digging depth for the 3.61 m arm configuration is 6 740 mm. This 616-page technical manual serves as an authoritative reference for the 1990–1998 Hitachi EX220-2 and EX220LC-2 excavators, detailing system architecture, operational logic, and machine-specific technical data for the 15B-series build.
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