1995-2002 Hitachi EX220-2 excavator manual

Product Information

Table of Contents

1. General Information

   • 1.1 Safety Information
   • 1.2 Specifications
   • 1.3 Machine Identification

2. Operational Performance Test

   • 2.1 Standard Performance Test Procedures
   • 2.2 Machine Operational Test

3. Engine

   • 3.1 Engine Specifications
   • 3.2 Engine Overhaul
   • 3.3 Fuel System

4. Electrical System

   • 4.1 Electrical Schematics
   • 4.2 Battery and Charging System
   • 4.3 Monitoring System

5. Hydraulic System

   • 5.1 Hydraulic Schematics
   • 5.2 Main Hydraulic Pump
   • 5.3 Control Valves
   • 5.4 Hydraulic Cylinders
   • 5.5 Swing Motor

6. Drivetrain

   • 6.1 Propel System
   • 6.2 Final Drives
   • 6.3 Swing Gearbox

7. Undercarriage

   • 7.1 Track Assemblies
   • 7.2 Rollers
   • 7.3 Idlers and Sprocket

8. Troubleshooting

   • 8.1 Diagnosing Problems
   • 8.2 Troubleshooting Engine
   • 8.3 Troubleshooting Electrical System
   • 8.4 Troubleshooting Hydraulic System

9. Maintenance

   • 9.1 Daily Checks and Service Points
   • 9.2 Maintenance Interval Schedule
   • 9.3 Lubrication Points

10. Supplemental Information

    • 10.1 Special Tools
    • 10.2 Torque Specifications
    • 10.3 Wear Limits and Clearances

11. Appendices

    • 11.1 Additional Technical Information
    • 11.2 Component Location Diagrams

The 1995-2002 Hitachi EX220-2 excavator manual is a valuable resource for mechanics, technicians, and owners due to its comprehensive coverage of maintenance, servicing, troubleshooting, and repair procedures specific to the Hitachi EX220-2 model. Whether it's routine maintenance or complex repairs, this manual provides detailed step-by-step instructions, diagrams, and technical specifications to ensure the proper care and operation of the excavator.

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