1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual

This 1992 Komatsu PC200-5 series excavator shop manual covers all models with detailed diagrams, specifications, and procedures. Ref: SEBM02050508

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Komatsu 1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual manual page preview - page 1 of 662

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Document Details

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Document Number / Seller:
31284 / Richard Gonzalez
File Size:
23.18 MB
File Type:
PDF
Language:
English
Pages:
662
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 22, 2025

Models Covered & Key Technical Specifications

Komatsu Excavator Shop Manual

1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual | Reference Package

  • Published Data: 662 pages establishes the total document volume Framework.
  • Specific Information: For comprehensive coverage, 23.18 MB defines the file size component.
  • Fundamental Metrics: The manual contains information on all specified models -- covering serial numbers from 45001 up.
  • Core Parameters: The document requires a 1992 publication year for complete operational logic.
  • Authorized Documentation: The entire excavator series is covered, including the "MIGHTY" variants Baseline.
  • Reference Data: Covers PC200, PC200LC, PC220, and PC220LC models Mapping.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Quality Workshop Manual: Excavator Official Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual 1992 Procedure-Library

Operational-Framework: PC200, 200LC-5, PC200-5 MIGHTY, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 (1992) // Series-Validation: Excavator / Hydraulic System Logic // Engineering-Base: shop manual

Metric Operational-Logic Framework
Item Standard Value Permissible Value
Engine S6D95L-1 SA6D95L-1
High idling 2,250 ± 70 rpm 2,410 ± 70 rpm
Low idling 870 ± 50 rpm 870 ± 50 rpm
Rate speed 2,050 2,200

Following OEM groupings, the manual includes the "Contents" and "List of Revised Pages". It then details "How to Read the Shop Manual" and "Hoisting Instructions", followed by "Standard Tightening Torque" and "Coating Materials". The "Electric Wire Code" and "Conversion Table" precede sections on "Structure and Function", "Testing and Adjusting", and "Maintenance Standard", all crucial for understanding and maintaining the equipment.

This document contains coverage of structure and function, including engine-related parts, radiators, fuel tanks, and final drives. It details testing and adjusting procedures for various systems, including hydraulic pressure and component testing. The manual documents torque specifications for bolts and nuts to ensure proper dynamic load distribution.

Key systems documented include the "Structure and Function" chapter, which breaks down components like the engine, fuel tank, and final drive. "Testing and Adjusting" provides diagnostic and calibration information. "Maintenance Standard" outlines the criteria for judging disassembled parts, ensuring proper assembly and longevity.

FAQ

Reference the **correct** tool requirements for maintaining the PC200-5 series? keyboard_arrow_down

The "Standard Tightening Torque" section details specific torque values for bolts and nuts, crucial for proper dynamic load distribution. For specialized hoisting, the "Hoisting Instructions" specify allowable load for various rope diameters.

What are the **essential** electrical values for the PC200-5? keyboard_arrow_down

The "Electric Wire Code" section provides a classification by thickness and by color, indicating the applicable circuit for each wire, vital for electrical system diagnostics and repair.

Specify the **correct** calibration settings for the PC200-5's hydraulic system. keyboard_arrow_down

The "Testing and Adjusting" section, beginning on page 20-1 and extending to page 20-57, provides detailed procedures for measuring and adjusting hydraulic pressure, including relief and bypass valve set pressures, and swing lock and travel speed switch calibrations.

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The manual is incredibly detailed and easy to follow. The download process was smooth, and I received the link immediately after purchase. Highly recommend for anyone maintaining Komatsu equipment!