1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual

This 1992 Komatsu PC200-5 series excavator shop manual covers all models with detailed diagrams, specifications, and procedures. Ref: SEBM02050508

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Komatsu 1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual manual page preview - page 1 of 662

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5, PC220LC-5
Sub-models / Variants: Mighty, LC (Long Crawler)
Build Years: 1992
Serial Numbers: PC200-5: 45001 and up, PC200-5 MIGHTY: 58019 and up, PC200LC-5: 45001 and up, PC200LC-5 MIGHTY: 58019 and up, PC220-5: 35001 and up, PC220LC-5: 35001 and up
Technical Data:

  • Engine Configuration: S6D95L (PC200 series) or SA6D95L (PC220 series)
  • Hydraulic Pump Type: HPV090+090 Variable-displacement piston type
  • Travel Motor Specs: 340 kg/cm² rated pressure; Min 100.5 cc/rev (PC200) / 109.0 cc/rev (PC220) displacement
  • Swing Reduction Ratio: 26.347
  • Final Drive Reduction Ratio: 41.625
  • Fuel Tank Capacity: 310 liters
  • Hydraulic Tank Capacity: 240 liters (150 liters oil amount)
  • Standard Bolt Torque (M39): 3280 ± 340 Nm
Technical Specifications
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Document Number / Seller:
31284 / Richard Gonzalez
File Size:
23.18 MB
File Type:
PDF
Language:
English
Pages:
662
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 22, 2025

Komatsu Manual Features & Content Preview

Technical Scope for the 1992 Komatsu PC200-5 and PC220-5

  • Covers 1992 Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5, and PC220LC-5 hydraulic excavators across designated serial ranges
  • Official Komatsu publication form number SEBM02050508, dated 02-92
  • Contains detailed hydraulic circuit diagrams, component weights, and standard tightening torque tables
  • File resolution maintains clear visibility for all structural diagrams and system schematics
  • Downloads to your account within seconds of checkout
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • This 662-page shop manual provides the primary technical documentation for the PC200-5 and PC220-5 machinery series

What the Manual Documents:

This Komatsu PC200-5 shop manual documents the primary systems and mechanical infrastructure for the 1992 excavator lineup. Chapters provide technical breakdowns of the chassis and hydraulic systems, detailing the structure and function of the variable-displacement pumps, control valves, travel motors, and swing machinery. The publication includes information for both standard and MIGHTY configuration variants.

The document includes specialized sections for testing and adjusting hydraulic system pressures, troubleshooting electrical wiring codes, and maintaining standard component clearances. It provides comprehensive lubrication and water capacity charts categorized by ambient operating temperatures to support seasonal service. Reference data spans maintenance standards and assembly specifications for the S6D95L and SA6D95L engines.

Specification Highlights:

Standard bolt torque values for M39 fasteners are documented at 3280 ± 340 Nm in the specification tables. Hydraulic tank capacity for the PC200-5 and PC220-5 is documented at 240 liters. The travel motor rated pressure is specified at 340 kg/cm² in the component data section.

Note: This document is a technical shop manual for authorized personnel and does not provide repair instructions. An official 662-page Komatsu OEM shop manual covering the 1992 PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5, and PC220LC-5 excavators, documenting system structure, hydraulic circuit data, and machine maintenance standards for the identified serial number ranges.

Manual FAQ, Purchase & Download Details

Is there a conversion table included for calculating various units of measurement? keyboard_arrow_down

Shop manual includes comprehensive conversion tables for metrics such as millimeters to inches, kilograms to pounds, and temperature conversions between Fahrenheit and Centigrade.

Can the document be accessed immediately after payment is completed? keyboard_arrow_down

Yes, the manual is provided as a digital PDF file that is available for instant download upon successful completion of your payment. You can store this document on multiple devices for long-term reference in a convenient, portable format.

Does this manual contain details for the 1992 Komatsu PC200-5 MIGHTY and PC220-5 models? keyboard_arrow_down

Manual covers the specified excavator models, including the MIGHTY variants and the PC220-5 series. It provides technical information and reference data relevant to these machine models and their serial number ranges.

Are wiring diagram references and electric wire color codes included in the document? keyboard_arrow_down

Manual contains a section dedicated to electric wire codes, which includes tables for wire thickness classification and color-coded identification for various circuits.

Which chapters contain the primary technical data for this excavator shop manual? keyboard_arrow_down

Manual is organized into four main chapters covering structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. These sections provide technical guidance across the core mechanical and hydraulic systems of the machine.

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