Official Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual 1992
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Sample pages from the Official Komatsu PC200-5, PC200-5 MIGHTY, PC200LC-5, PC200LC-5 MIGHTY, PC220-5 & PC220LC-5 Excavator Shop Manual 1992 manual
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Models Covered & Key Technical Specifications
- PC200-5 (1992)
- PC200-5 MIGHTY (1992)
- PC200LC-5 (1992)
- PC200LC-5 MIGHTY (1992)
- PC220-5 (1992)
- PC220LC-5 (1992)
Professional Workshop Service Manual & Technical Specifications
Official Komatsu PC200-5, PC220-5 & Mighty Series Excavator Shop Manual 1992
Keep your heavy machinery running at peak performance with the definitive technical resource. This comprehensive Shop Manual (SEBM02050508) is the identical documentation used by professional Komatsu technicians to maintain, troubleshoot, and repair the legendary -5 series excavators. Whether you are managing a fleet or maintaining your own equipment, this manual provides the deep-dive technical data necessary to minimize downtime and ensure operational safety.
Models Covered (1992)
This manual is specifically tailored for the following Komatsu Hydraulic Excavators:
- PC200-5 (Serial No. 45001 and up)
- PC200-5 MIGHTY (Serial No. 58019 and up)
- PC200LC-5 (Serial No. 45001 and up)
- PC200LC-5 MIGHTY (Serial No. 58019 and up)
- PC220-5 (Serial No. 35001 and up)
- PC220LC-5 (Serial No. 35001 and up)
Engine Technical Information
Maximize your engine's longevity with specific data for your powertrain:
- PC200 / 200LC-5 & MIGHTY Models: Equipped with the high-performance Komatsu S6D95L engine.
- PC220 / 220LC-5 Models: Powered by the Komatsu SA6D95L engine, featuring an integrated after-cooler for enhanced efficiency.
What's Inside: Comprehensive Technical Coverage
This manual is organized into four major technical sections, providing a 360-degree view of your machine:
- 10 Structure and Function: Detailed breakdowns of every system. Learn the inner workings of the OLSS (Open center Load Sensing System), the complex Hydraulic Pump (HPV090+090), and the specialized travel and swing machinery.
- 20 Testing and Adjusting: Step-by-step procedures for operational checks. Includes troubleshooting charts that correlate "Problems" to "Causes," allowing you to diagnose issues with precision.
- 30 Disassembly and Assembly: A roadmap for heavy repairs. Provides the exact order for removing and installing components, including weight tables for safe hoisting (e.g., the 3,300 kg counterweight or the 1,555 kg revolving frame).
- 40 Maintenance Standards: Professional-grade inspection standards. Use these clear guidelines to judge the wear of disassembled parts and determine when replacements are required.
Pro-Level Maintenance Data
- Standard Tightening Torques: Exact Nm and kgm values for every bolt and nut diameter to prevent over-tightening or mechanical failure.
- Lubricant & Water Capacities: Precise refill data for the engine oil pan (up to 19.5L), hydraulic system (170L refill), and cooling system (19.7L), including SAE and API classification requirements.
- Hydraulic Precision: Complete diagrams for multiple serial number ranges, covering the PPC valves, solenoid valve assemblies, and the advanced Straight-Travel Valve system.
- Electrical Schematics: Full wire code tables and classification by color to simplify complex electrical repairs.
Why This Manual is Essential
Proper service is the foundation of machine safety and equipment longevity. This manual includes crucial safety notices, specialized symbols for pressure and quality alerts, and conversion tables for US/Metric measurements. With detailed hoisting instructions and specific track shoe selection guides for different terrains (Rocky ground to Swampy ground), you are equipped to handle any challenge.
Invest in the knowledge required to keep your Komatsu excavators dependable, efficient, and safe on every job site.
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