Komatsu PC200, PC200LC, PC220, PC220LC 2005 - Comprehensive Shop Manual for Excavator Maintenance & Repair
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Sample pages from the Komatsu PC200, PC200LC, PC220, PC220LC 2005 - Comprehensive Shop Manual for Excavator Maintenance & Repair manual
Purchase Information
Komatsu PC200 & PC220 Excavator Shop Manual (2005) - Technical Specifications
- Document Number / Seller:
- 28948 / Emily Phillips
- File Size:
- 132.14 MB
- File Type:
- Language:
- English
- Pages:
- 810
- Printable:
- Yes
- Estimated Download Time:
- 2.71 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Excavator
- Brand:
- Komatsu
- Reviewed and Approved:
- Dec 21, 2025
Komatsu Models and Parts Covered in this Excavator Manual
- Komatsu PC200 (2005)
- Komatsu PC200LC (2005)
- Komatsu PC220 (2005)
- Komatsu PC220LC (2005)
Complete Manual Information
Komatsu PC200 & PC220 Excavator Shop Manual (2005)
Maximize the performance and lifespan of your Komatsu heavy equipment with this professional-grade shop manual. Specifically designed for the 2005 production series, this comprehensive technical guide provides the exact factory procedures required for advanced maintenance, complex repairs, and precision troubleshooting. Whether you are managing a fleet or maintaining your own machine, this manual offers the deep-level technical insight needed to minimize downtime and ensure operational safety.
Models Covered
This manual provides specific data for the following models:
- PC200-7 (2005)
- PC200LC-7 (2005)
- PC220-7 (2005)
- PC220LC-7 (2005)
Serial Number Ranges
- PC200-7: 200001 and up
- PC200LC-7: 200001 and up
- PC220-7: 60001 and up
- PC220LC-7: 60001 and up
Professional Content & High-Value Data
This manual goes beyond basic instructions, providing factory-spec data and diagnostic procedures used by certified Komatsu technicians:
- Engine Mastery: Deep dives into the SAA6D102E-2 engine, including high/low idle adjustments, compression pressure testing (Min. 2.4 MPa), and valve clearance settings.
- Hydraulic Precision: Detailed analysis of the HPV95+95 variable displacement pumps, control valves, and circuit diagrams for the Governor Pump Controller.
- Maintenance Standards: Includes critical wear limits and judgment standards for idler guides, track shoes, and recoil springs to help you decide exactly when to rebuild or replace components.
- Testing & Adjusting: Step-by-step guidance for setting relief pressures (Main relief: 33.3–36.8 MPa), travel speeds, and swing performance to restore factory-spec efficiency.
- Disassembly & Assembly: Comprehensive removal and installation instructions for major components like the revolving frame, counterweight, and operator's cab.
- Troubleshooting (S-Mode & H-Mode): Logical flowcharts to diagnose engine power loss, hydraulic drift, and electrical system error codes (e.g., E217, E306).
- Technical Reference Tables: Access detailed weight tables for components (e.g., 3,735 kg counterweight for PC200) and torque specifications for critical fasteners.
Engineered for clarity and mobile accessibility, this digital resource is the ultimate tool for keeping your Komatsu excavator at peak productivity.
Invest in the right data today to protect your equipment investment!
Download Instructions for Komatsu Excavator Manual
Frequently Asked Questions - Komatsu Excavator Manual
What does this Komatsu manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Komatsu PC200, PC200LC, PC220, PC220LC 2005 - Comprehensive Shop Manual for Excavator Maintenance & Repair. It includes information for the following models: - Komatsu PC200 (2005) - Komatsu PC200LC (2005) - Komatsu PC220 (2005) - Komatsu PC220LC (2005).
Is this manual suitable for beginners?
Yes, this Komatsu manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Excavator maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (132.14 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Komatsu Excavator manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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