Komatsu PC200 & PC220 Excavator Service Manual 2005

Shop manual for Komatsu PC200 & PC220 excavators with detailed coverage of all components and systems. Includes diagnostic procedures and specifications. Part Number: SEBM024312.

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Document Details

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Document Number / Seller:
28948 / Emily Phillips
File Size:
132.14 MB
File Type:
PDF
Language:
English
Pages:
810
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Komatsu PC200, PC200LC, PC220, PC220LC-7 (SEBM024312) - 2005

This comprehensive shop manual provides detailed coverage for Komatsu excavators.

  • Certified Ambient Limits: Ambient operating temperatures range from -30 to 40°C for optimal performance.
  • Designated Cycle Rate: The swing motor operates at a rated speed of 1,694 rpm for the PC200-7 and 1,879 rpm for the PC220-7.
  • Defined Size Parameters: Track shoe width varies from 600 mm to 700 mm, depending on the model specifications.
  • Key Fastening Values: Tightening torque for bolts ranges from 11.8 Nm to 392.3 Nm, ensuring secure assembly.
  • Primary Charge Quantity: Hydraulic tank capacity is 200 liters, with an internal oil capacity of 143 liters for system operation.
  • Baseline Heat Tolerance: The radiator core type is Corrugated CWX-4 for the PC200-7 and CF19-5 for the PC220-7.

Professional Workshop Service Manual & Technical Specifications

Komatsu PC200, PC200LC, PC220, PC220LC-7 Service Manual: Komatsu Excavator 2005 - Comprehensive Shop Manual for Excavator Maintenance & Repair Diagnostic-Reference

Validation-Data: 810 pages // System-Identifier: Excavator / Hydraulic Logic // Assembly-Group: Major Components & Systems

Assessment-Element Technical-Path Framework
Machine Model & Serial Number PC200-7, PC200LC-7 (200001 and up) PC220-7, PC220LC-7 (60001 and up)
Bucket Capacity 0.8 m³ 1.0 m³
Operating Weight 19,300 kg 22,700 kg
Max. Digging Depth 6,620 mm 6,920 mm
Engine Model SAA6D102E-2-A SAA6D102E-2-C

Documentation sections include:

  • GENERAL Information
  • STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
  • TESTING AND ADJUSTING Procedures
  • DISASSEMBLY AND ASSEMBLY Steps
  • OTHERS (Hydraulic and Electric Diagrams)

This manual meticulously details the engine and pump control systems, including the fuel control dial and governor motor. It covers the operation of various hydraulic systems such as the travel motor, swing motor, and control valve, providing diagrams and specifications for each component. The document also outlines the CLSS (Closed Center Load Sensing System) and its functions, ensuring optimal performance and fuel efficiency. Rigorous procedures for greasing and maintenance are also documented, ensuring the longevity of your equipment.

FAQ

What **calibrated** values are specified for the engine's system architecture? keyboard_arrow_down

Engine speeds are calibrated to a high idle of 2,150 rpm for the PC200-7 and 2,260 rpm for the PC220-7.

Assess the **applicable** tool requirements for disassembly and assembly procedures. keyboard_arrow_down

Specific tools are not listed, but proper disassembly and assembly are detailed across 810 pages, with particular attention to the control valve, which contains numerous spools and springs requiring careful handling.

What **exact** components are covered in the electrical specifications? keyboard_arrow_down

Electrical specifications cover the starting motor (24V, 4.5 kW), alternator (24V, 35 A), and batteries (12V, 110 Ah x 2).

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This shop manual is a must-have for anyone working with Komatsu PC200 and PC220 excavators. The detailed instructions and diagrams make repairs straightforward. Plus, the download process was seamless, and the support team responded quickly to my inquiries. Highly recommend!