Komatsu PC200 & PC220 Excavator Service Manual 2005

Shop manual for Komatsu PC200 & PC220 excavators with detailed coverage of all components and systems. Includes diagnostic procedures and specifications. Part Number: SEBM024312.

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Komatsu Models Covered & Key Technical Specifications

Komatsu PC200, PC200LC, PC220, PC220LC-7 (SEBM024312) - 2005 This comprehensive shop manual provides detailed coverage for Komatsu excavators.

  • Certified Ambient Limits: Ambient operating temperatures range from -30 to 40°C for optimal performance.
  • Designated Cycle Rate: The swing motor operates at a rated speed of 1,694 rpm for the PC200-7 and 1,879 rpm for the PC220-7.
  • Defined Size Parameters: Track shoe width varies from 600 mm to 700 mm, depending on the model specifications.
  • Key Fastening Values: Tightening torque for bolts ranges from 11.8 Nm to 392.3 Nm, ensuring secure assembly.
  • Primary Charge Quantity: Hydraulic tank capacity is 200 liters, with an internal oil capacity of 143 liters for system operation.
  • Baseline Heat Tolerance: The radiator core type is Corrugated CWX-4 for the PC200-7 and CF19-5 for the PC220-7.
Technical Specifications
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Document Number / Seller:
28948 / Emily Phillips
File Size:
132.14 MB
File Type:
PDF
Language:
English
Pages:
810
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Komatsu Manual Features & Content Preview

Komatsu PC200, PC200LC, PC220, PC220LC-7 Service Manual: Komatsu Excavator 2005 - Comprehensive Shop Manual for Excavator Maintenance & Repair Diagnostic-Reference

Validation-Data: 810 pages // System-Identifier: Excavator / Hydraulic Logic // Assembly-Group: Major Components & Systems

Assessment-Element Technical-Path Framework
Machine Model & Serial Number PC200-7, PC200LC-7 (200001 and up) PC220-7, PC220LC-7 (60001 and up)
Bucket Capacity 0.8 m³ 1.0 m³
Operating Weight 19,300 kg 22,700 kg
Max. Digging Depth 6,620 mm 6,920 mm
Engine Model SAA6D102E-2-A SAA6D102E-2-C

Documentation sections include:

  • GENERAL Information
  • STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
  • TESTING AND ADJUSTING Procedures
  • DISASSEMBLY AND ASSEMBLY Steps
  • OTHERS (Hydraulic and Electric Diagrams)

This manual meticulously details the engine and pump control systems, including the fuel control dial and governor motor. It covers the operation of various hydraulic systems such as the travel motor, swing motor, and control valve, providing diagrams and specifications for each component. The document also outlines the CLSS (Closed Center Load Sensing System) and its functions, ensuring optimal performance and fuel efficiency. Rigorous procedures for greasing and maintenance are also documented, ensuring the longevity of your equipment.

Manual FAQ, Purchase & Download Details

Is there documentation in the manual regarding the hydraulic circuit diagrams or component information? keyboard_arrow_down

Manual includes hydraulic circuit diagrams and electric circuit diagrams within the OTHERS section to support an understanding of system components.

Can I find specification tables for metric bolts and nuts in the standard tightening torque section? keyboard_arrow_down

Document contains comprehensive tables listing tightening torque values for various metric nuts and bolts. These specification tables provide reference ranges in both Nm and kgm for secure assembly.

Does the manual provide exploded views or parts illustrations for component assembly? keyboard_arrow_down

DISASSEMBLY AND ASSEMBLY chapter outlines the procedures for removing and installing components, which includes context for handling parts. While the manual focuses on technical information, it utilizes various diagrams to illustrate system structures and functions. These sections are intended to assist with the understanding of component breakdowns.

Are wiring diagram references and electric wire code tables included to help interpret electrical systems? keyboard_arrow_down

Manual lists electric wire codes and classification tables to assist in understanding the wiring diagrams for the covered excavator models.

Which publication cues or edition markers are used to identify the version of the Komatsu PC200 and PC220 service manual? keyboard_arrow_down

Document is identified by the publication number SEBM024312 and was printed in October 2005. Updated information is managed through the LIST OF REVISED PAGES, which tracks the latest edition mark for each section.

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