Komatsu PC200 & PC220 Excavator Service Manual 2005

Shop manual for Komatsu PC200 & PC220 excavators with detailed coverage of all components and systems. Includes diagnostic procedures and specifications. Part Number: SEBM024312.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC200-7, PC200LC-7, PC220-7, PC220LC-7
Sub-models / Variants: PC200-7, PC200LC-7, PC220-7, PC220LC-7
Build Years: 2005
Serial Numbers: PC200-7 and PC200LC-7: 200001 and up, PC220-7 and PC220LC-7: 60001 and up
Technical Data:

  • Engine model: SAA6D102E-2
  • Number of cylinders: 6
  • Hydraulic tank capacity: 200 liters
  • Hydraulic system oil capacity: 143 liters
  • Swing motor type: KMF125ABE-5
  • Travel motor type: HMV110ADT-2
Technical Specifications
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Document Number / Seller:
28948 / Emily Phillips
File Size:
132.14 MB
File Type:
PDF
Language:
English
Pages:
810
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Komatsu Manual Features & Content Preview

Komatsu PC200-7 and PC220-7 Service Documentation

  • Built for owners and workshops servicing the 2005 Komatsu PC200-7, PC200LC-7, PC220-7, and PC220LC-7 hydraulic excavators
  • Official Komatsu publication SEBM024312, printed in Japan October 2005
  • Contains 42 exploded-view diagrams and 67 torque-specification tables
  • Downloads to your account within seconds of checkout
  • Indexed PDF search covers every chapter and appendix
  • Re-download the file any time, no expiration
  • This specific document serves as the master service reference for the SAA6D102E-2 engine-equipped machine series

Technical Scope and Function

This 810-page shop manual provides a complete breakdown of systems, including the SAA6D102E-2 engine, hydraulic pumps, and control valves. The publication details the testing and adjustment procedures necessary for maintaining operational standards, alongside component disassembly and assembly protocols for every major unit on the chassis.

Specification and Reference Data

The technical documentation includes comprehensive lists of fastener torque requirements, fluid capacities for the hydraulic and cooling systems, and electrical wire code charts. Hydraulic system relief pressures are documented at 37.2 MPa, and hydraulic circuit diagnostic data assists in component troubleshooting. Standard shoe widths are explicitly listed for the 600 mm and 700 mm track variants, with specific link pitch and protrusion tolerances provided for track maintenance. Reference standard tightening torque values are provided for metric hardware ranging from 11.8 Nm up to 3630 Nm, covering critical assembly points. An official 810-page Komatsu OEM shop manual covering the 2005 PC200-7 and PC220-7, documenting hydraulic, engine, structural, and electrical specifications for the SAA6D102E-2 engine build.

Document Reference: Publication SEBM024312, dated October 2005

Manual FAQ, Purchase & Download Details

Is there documentation in the manual regarding the hydraulic circuit diagrams or component information? keyboard_arrow_down

Manual includes hydraulic circuit diagrams and electric circuit diagrams within the OTHERS section to support an understanding of system components.

Can I find specification tables for metric bolts and nuts in the standard tightening torque section? keyboard_arrow_down

Document contains comprehensive tables listing tightening torque values for various metric nuts and bolts. These specification tables provide reference ranges in both Nm and kgm for secure assembly.

Does the manual provide exploded views or parts illustrations for component assembly? keyboard_arrow_down

DISASSEMBLY AND ASSEMBLY chapter outlines the procedures for removing and installing components, which includes context for handling parts. While the manual focuses on technical information, it utilizes various diagrams to illustrate system structures and functions. These sections are intended to assist with the understanding of component breakdowns.

Are wiring diagram references and electric wire code tables included to help interpret electrical systems? keyboard_arrow_down

Manual lists electric wire codes and classification tables to assist in understanding the wiring diagrams for the covered excavator models.

Which publication cues or edition markers are used to identify the version of the Komatsu PC200 and PC220 service manual? keyboard_arrow_down

Document is identified by the publication number SEBM024312 and was printed in October 2005. Updated information is managed through the LIST OF REVISED PAGES, which tracks the latest edition mark for each section.

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