1997 Hitachi EX200-2 / EX200LC-2 Excavator Parts Manual Set (P/N P147-1-7 / P147-E1-4)
734 Pages • Printable PDF • 46.31 MB • Download
Hitachi Models Covered & Key Technical Specifications
Models: EX200-2, EX200LC-2
Sub-models / Variants: EX200-2 Standard Track (STD. TRACK), EX200LC-2 Long Crawler Track (LC TRACK), Standard Specification (STD), North America Specification (USA), Northern Europe Specification (N. EUROPE), River Maintenance Front (TYPE 15)
Model Year: 1997
Serial Numbers: EX200-2 and EX200LC-2: 60001 onward
-
Compatible engine: Isuzu 6BD1T diesel
-
Track configurations: Standard and LC (Long Crawler) track frames
-
Hydraulic pilot system: Specialized piping variants for USA and N.Europe models
-
Bucket capacities: 0.35, 0.4, 0.45, 0.7, 0.8, 0.9, and 1.0 m³
-
Swing device: Motor-driven with planetary gear reduction
Hitachi Manual Features & Selected Content Preview
| Publication | Pages |
|---|---|
| Hitachi EX200-2 / EX200LC-2 Parts Catalog — P147-1-7 | 539 |
| Hitachi EX200-2 / EX200LC-2 Equipment Components Parts Catalog — P147-E1-4 | 195 |
The machine catalog identifies assemblies and their installed parts. The equipment-components catalog provides the internal parts breakdowns for hydraulic units listed in the machine catalog.
These publications support parts identification and repair planning; they do not provide workshop procedures or diagnostic tests. Internal engine parts require the separate Isuzu 6BD1T parts catalog, which is not included.
Excavator Assemblies and Hydraulic Component Parts
-
Upperstructure and cooling: Main frame, counterweight, engine mounting, radiator, fan guide, fuel tank, filters, and associated piping.
-
Hydraulic assemblies: Exploded parts breakdowns for the double pump, travel and swing motors, control valves, center joint, and hydraulic cylinders.
-
Undercarriage: Standard and LC track frames, travel devices, swing bearing, front idlers, track adjusters, rollers, and track-link assemblies.
-
Cab and electrical parts: Regional cab equipment, seat suspensions, control levers, air-conditioning assemblies, electrical components, and wiring-harness layouts.
-
Front attachments: Standard and short arms, River Maintenance Front Type 15, bucket and clamshell assemblies, and attachment-specific piping.
-
Auxiliary hydraulics: Multi-lever piping, boom and arm hose-rupture valve piping, and breaker/crusher connection parts.
This set suits mechanics and parts staff who can interpret exploded assemblies and match machine or component serial numbers to parts listings.
Serial Numbers and Replacement-Part Selection
Machine applicability starts at serial 60001, with separate breaks for individual assemblies. The tables distinguish machine numbers from H-prefixed component serials and D-prefixed production dates.
The ICA interchangeability column and replacement-part quantities distinguish direct substitutions from replacements requiring a combination of parts. This lets you check an older part number against the correct assembly revision before ordering.
For example, the swing-device cover and housing have a paired replacement entry. Treating the revised cover as an independent substitution would overlook the matching housing specified in that entry.
Hydraulic Units and Drive Components
The Pump; Double plates break the pump into its rotating and control parts. Motor; Oil (Travel) groups distinguish motor, brake-valve, relief-valve, and servo-piston components; the swing-motor listing includes piston and brake parts.
Valve; Control drawings span multiple plates for each listed assembly. Boom, arm, bucket, clamshell, and rolling-cylinder groups identify seals and service-kit contents.
The Center Joint listing separates the spindle, body, and sealing components. Travel-device plates identify planetary reduction gears and bearings, while standard and LC undercarriage groups keep track-frame and roller parts separate.
Hydraulic piping groups separate the main lines, oil-cooler connections, and pilot circuits.
When working on heavy machinery hydraulics, always ensure the system is fully depressurized before inspecting lines to prevent high-pressure fluid injuries.
Regional Equipment and Attachment Options
Radiator listings separate the core, fan guide, and mounting hardware. Fuel-system groups distinguish standard filtering from optional double-filter arrangements.
Electrical listings identify PVC controllers and harness parts. Electric Parts (2) is a component layout, not a circuit diagram for electrical troubleshooting. Cab, seat-suspension, and air-conditioning parts carry regional or serial applicability.
Front Pipings (Type 15) belongs to the River Maintenance Front. Optional sections distinguish boom and arm hose-rupture valve arrangements, along with breaker/crusher hookup piping for NPK, Okada, and Furukawa equipment.
Arm-Length Examples from the Parts Listings
The standard-arm group is labeled 2.91 m and lists arm assembly 6011038. The short-arm group is labeled 2.22 m and lists assembly 7023704.
These lengths distinguish attachment configurations for parts lookup; the associated drawings and tables identify the pins, bushings, and related arm components.
Bookmarks, Drawing Detail, and PDF Contents
Text lookup and drawing navigation: Catalog text and part numbers are not searchable. Embedded bookmarks cover both catalogs, and small callouts in dense assembly drawings are easier to read with zooming.
One printable 734-page PDF contains both catalogs. The publication totals include four cover pages, two publisher-information pages, and 11 additional pages.
Customer Reviews
Read what our customers say about this Hitachi Excavator manual and share your own experience.