2003 Komatsu PC400, PC400LC-7, PC450, PC450LC-7 Shop Manual (P/N SEBM033000)
215 Pages • 11.27 MB • Printable PDFs (ZIP Download)
Komatsu Models Covered & Key Technical Specifications
Models: PC400-7, PC400LC-7, PC450-7, PC450LC-7
Sub-models / Variants: Fixed gauge specification, Variable gauge specification
Model Years: 2003–2007
Serial Numbers: PC400-7 and PC400LC-7: 50001 and up, PC450-7 and PC450LC-7: 20001 and up
Technical Data:
- Engine: SAA6D125E-3 (4-cycle, water-cooled, in-line, vertical, direct injection, turbocharger/aftercooler)
- Engine Displacement: 11.045 liters
- Flywheel Horsepower: 246.4 kW (330 HP) @ 1,850 rpm
- Max Torque: 1,334 Nm @ 1,400 rpm
- Hydraulic Pump Type: HPV190+190 variable displacement piston type
- Hydraulic Flow: 345 liters/minute × 2
- Swing Speed: 9.1 rpm
Komatsu Manual Features & Content Preview
- Essential technical reference for 2003–2007 Komatsu PC400-7, PC400LC-7, PC450-7, and PC450LC-7 series excavators
- Covers LC-7 variants featuring both fixed and variable track gauges
- Official Komatsu publication SEBM033000 (215 pages, printed October 2003)
- Contains 124 component-specific diagrams, 45 performance specification tables, and 18 exploded-view assembly schematics
- Details the SAA6D125E-3 engine integration alongside the CLSS hydraulic system architecture
Component and System Documentation
This 215-page official factory resource outlines the structural design and maintenance standards for 7-series excavators. It gives technicians a clear look at the core systems. You will find precise data on the SAA6D125E-3 engine mounting, radiator arrangements, and the complete power train assembly. The manual extensively covers the structural integrity of the undercarriage. This includes the track frame, recoil springs, idlers, and carrier rollers for all track configurations. It also breaks down the complex hydraulic architecture. Mechanics can reference exact details on piping layouts, pump operations, LS and PC valves, and the center swivel joint assembly. Working with high-pressure hydraulics and heavy machinery requires strict adherence to factory specifications to maintain workshop safety and prevent equipment failure.
Hydraulic System and Specification Highlights
Technical data focuses heavily on hydraulic precision. The text provides factory benchmarks for pump delivery rates, relief pressure settings, and critical torque specifications for bolted connections. Boom, arm, and bucket cylinder specifications deliver exact dimensional data, including stroke lengths and pin distances. You also get complete documentation on the swing machinery and motors. This covers theoretical displacement, brake release thresholds, and safety valve cracking pressures. Finally, the tables lay out exact wear limits and maintenance standards for sprockets, link pitch, and planetary gear backlash clearances.
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