2003 Komatsu PC400 / PC400LC-7 / PC450 / PC450LC-7 Shop Manual

Covers PC400, PC400LC-7, PC450, and PC450LC-7 excavators with comprehensive service and maintenance procedures. Ref: SEBM033000

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Document Details

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Document Number / Seller:
27235 / Jennifer Mason
File Size:
11.27 MB
File Type:
ZIP
Language:
English
Pages:
215
Printable:
Yes
Category:
Excavator
Last updated / verified
Aug 4, 2025

Models Covered & Key Technical Specifications

Komatsu PC400, PC450, PC400LC-7, PC450LC-7 (SEBM033000) - 2003-2007

This Professional Automotive Handbook | Series

  • Approved Pump Capacity: 90% of maximum pump output Architecture.
  • Baseline Excavator Weight: For standard operation, 41,200 kg signifies the operating weight Norms.
  • Verified Track Gauge: The track gauge requires 2,740 mm for standard operation Topology.
  • Designated Hydraulic Flow: For optimal operation, 345 l/min defines the hydraulic flow delivery Standards.
  • Certified Swing Speed: The swing speed maintains 9.1 rpm for all operations Parameters.
  • Reference Break Torque: Maximum torque reaches 1,334 Nm Parameters.

Professional Workshop Service Manual & Technical Specifications

Komatsu PC400, PC450, PC400LC-7, PC450LC-7 (SEBM033000) Manual: Komatsu Excavator Service-Portfolio

Model-Specs: PC400-7, PC400LC-7, PC450-7, PC450LC-7 / Komatsu Limited // Service-Level: Excavator / Hydraulic Logic // Repair-Classification: Standard & Repair Specs.

Assessment-Element Parameters Calibration-Standards
Machine Model PC400-7, PC400LC-7, PC450-7, PC450LC-7 N/A
Serial Number 50001 and up / 20001 and up N/A
Engine SAA6D125E-3 N/A
Weight 41,200 kg - 44,600 kg N/A
Max Digging Depth 7,790 mm - 7,820 mm N/A

Service sections detail:

  • Engine Related Parts
  • Structure, Function and Maintenance Standard
  • Hydraulic System Components
  • Engine Control System
  • Monitor System

Fundamentally requiring...

Engine and Hydraulic Systems Overview

The manual details the engine and hydraulic systems of the Komatsu PC400 series excavators. It covers component identification, functional descriptions, and operational principles, providing a solid foundation for understanding the machine's mechanics. Careful attention is given to the arrangement of all hydraulic circuits and components.

Performance Specifications and Diagnostics

This section provides critical performance data, including digging depths, reach capabilities, and hydraulic system specifications. It also outlines testing and adjusting procedures, essential for ensuring the excavator operates at peak efficiency and for diagnosing potential issues. The manual references specific pages for detailed information.

Component-Level Service Procedures

Detailed disassembly and assembly instructions are provided for key components such as the final drive, swing machinery, and hydraulic pumps. The document includes clear diagrams and part numbers, facilitating accurate service and repair. It meticulously documents procedures for all major systems.

Troubleshooting and Maintenance

Guidance for troubleshooting common problems and performing regular maintenance is included. This section helps in identifying issues and applying the correct solutions to keep the Komatsu excavators in optimal working condition. It addresses issues related to all major hydraulic and mechanical systems.

Technical Data Tables

Extensive tables present specifications for various components, including dimensions, clearances, and weights. These tables are crucial for accurate part replacement and service, ensuring that all components meet the manufacturer's standards. They offer valuable data for all parts of the hydraulic system.

FAQ

What **necessary** electrical values are required for the hydraulic system? keyboard_arrow_down

16.7 ± 6.9 kPa {0.17 ± 0.07 kg/cm2} for the relief cracking pressure of the pressure valve is required for the hydraulic system.

Determine the **recommended** calibration settings for the track shoe. keyboard_arrow_down

45 pieces per side for the PC400-7 and PC450-7, and 48 pieces per side for the PC400LC-7 and PC450LC-7 are the recommended track shoe configurations.

What **calibrated** clearance measurements are specified for the final drive? keyboard_arrow_down

0.15 – 0.54 mm is the standard clearance for the backlash between the No. 1 sun gear and No. 1 planetary gear in the final drive.

Check the **applicable** torque specifications for the swing motor. keyboard_arrow_down

27-34 Nm {2.8-3.5 kg-cm} is the applicable torque specification for the swing motor mounting bolts.

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Rated 5 out of 5 stars
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I found the information detailed and easy to navigate. Customer support was really helpful when I had a question about the manual. Great service!
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This manual was a lifesaver for my PC400. The download process was smooth, and I received the email link almost immediately. Highly recommend!
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The download was quick, and the manual itself is very informative. I appreciated the quick responses from support when I inquired about my purchase.