2003+ Komatsu S6D125-2, D65E-12, D75S-5, SA6D125-2, D85A-21, D85P-21, WA470-3, PC400-6 Diesel Engine Shop Manual

This comprehensive shop manual offers detailed repair procedures for Komatsu S6D125-2, D65E-12, D75S-5, SA6D125-2, D85A-21, D85P-21, WA470-3, and PC400-6 diesel engines. Ref: SEBM006410

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Komatsu 2003+ Komatsu S6D125-2, D65E-12, D75S-5, SA6D125-2, D85A-21, D85P-21, WA470-3, PC400-6 Diesel Engine Shop Manual manual page preview - page 1 of 399

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Komatsu 2003+ Komatsu S6D125-2, D65E-12, D75S-5, SA6D125-2, D85A-21, D85P-21, WA470-3, PC400-6 Diesel Engine Shop Manual manual preview page 1 - thumbnail
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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu 6D125-2, S6D125-2, SA6D125-2, SAA6D125-2
Sub-models / Variants: D53A-17, D53P-17, D58E-1, D58P-1, D65E-12, D65EX-12, D65P-12, D65PX-12, D60P-12, D70LE-12, D75S-5, D85A-21, D85P-21, D85C-21, D85E-21, D85E-SS-2, D85E-SS-2A, D87E-2, D87P-2, WA470-3, PC400-6, PC400LC-6, PC450-6, PC450LC-6, PC400AC-6, HD255-5, LW250-5, CS210-1, FD250-2, FD400-2, FD430-2, J6D125-G1-2, BR500JG-1, BR550JG-1, EG220BS-2, EG300BS-5, DCA-220SSK, DCA-300SK, DCA-300SPK, SAA6D125-P400
Build Years: 2003–2005
Technical Data:

  • Engine Configuration: 6-cylinder, 4-stroke diesel
  • Bore x Stroke: 125 mm x 150 mm
  • Total Piston Displacement: 11.04 liters (11,040 cc)
  • Flywheel Horsepower: 95.6 kW – 257 kW (depending on model variant)
  • Maximum Torque: 613 Nm – 1,210 Nm
  • Lubricating Oil Capacity: 32–65 liters (refill volume varies by engine model)
  • Coolant System Capacity: 32–71 liters (refill volume varies by engine model)
  • Electrical System: 24V, 35A or 50A alternator; 24V, 7.5kW or 11kW starting motor
Technical Specifications
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Document Number / Seller:
30769 / Margaret Martinez
File Size:
36.89 MB
File Type:
PDF
Language:
Pages:
399
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Apr 11, 2025

Komatsu Manual Features & Content Preview

Technical Scope of the Komatsu 125-2 Series Diesel Engine Manual

  • Covers the 2003+ Komatsu 125-2 series diesel engines, including 6D125-2, S6D125-2, SA6D125-2, and SAA6D125-2 variants across bulldozer, excavator, generator, and truck configurations
  • Official Komatsu publication P/N SEBM006410, printed May 2003
  • Contains 47 high-precision assembly diagrams for side, front, rear, and top views plus 18 performance curves and comprehensive torque-specification tables
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • Laid out for standard letter and A4 printing
  • Documentation for 40+ specific Komatsu machine models ranging from bulldozers to mobile crushers and heavy-duty generators
  • This 399-page shop manual is the definitive reference for the 125-2 engine family, documenting critical tolerances and maintenance standards for every supported industrial power application

Engine Service and Specifications

This factory manual provides technical documentation for the Komatsu 125-2 diesel engine series. The content is organized to facilitate identification and service work, starting with clear classification codes for electrical wiring, technical specifications, and general assembly drawings for every supported machine. The publication details standard tightening torques for metric bolts, flared nuts, and O-ring boss piping joints, ensuring precision during component assembly.

Maintenance and Technical Data Preview

The manual includes detailed performance curves for every major application, mapping flywheel horsepower and torque outputs across the RPM range. Technical data includes specific lubrication capacities and coolant volumes for machines such as the D65E-12, WA470-3, and PC400-6. You can find detailed technical guidance on what an OEM service publication covers within the structure and function chapters. Maintenance standards are provided to guide inspection of major components including turbochargers, cylinder heads, and fuel injection pumps. Reference values are documented for all primary engine configurations to support professional-grade maintenance. Reference only — always consult a certified technician before performing service on this equipment.

An official 399-page Komatsu OEM shop manual covering the 2003+ 125-2 diesel engine series, documenting performance curves, technical specifications, assembly diagrams, and torque values for diverse industrial machinery and generator applications.

Document Reference: SEBM006410, printed May 2003

Manual FAQ, Purchase & Download Details

Does this shop manual for the Komatsu 125-2 series come in an instantly downloadable PDF format? keyboard_arrow_down

Document is available as an instant digital download in PDF format and is accessible on various devices. The file covers the 2003 and later engine models across 399 pages.

What kind of tightening specifications and reference charts are included in the manual? keyboard_arrow_down

Foreword sections contain comprehensive standard tightening torque tables for metric bolts, nuts, flared nuts, split flange bolts, and O-ring boss piping joints.

Which fluid and coating material specifications are documented in the shop manual? keyboard_arrow_down

Manual includes a coating materials section that lists Komatsu-recommended adhesives, gasket sealants, and lubricants. These tables provide information on part numbers, container types, and typical applications such as thread sealing and gasket fitting. It also covers guidelines for using these products during engine component operations.

Can I find the chapter structure for the S6D125-2 engine shop manual in this download? keyboard_arrow_down

Manual is organized into chapters covering General information, Structure and Function, Testing and Adjusting, Disassembly and Assembly, and Maintenance Standards.

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