2008 Hitachi ZX Series Hydraulic Excavator Operator's, Maintenance & Service Manual

Comprehensive technical documentation for Hitachi ZX120-3 through ZX330-3 hydraulic excavators. Covers operation, maintenance, and service procedures for optimal performance and longevity. Part number EM1U1-EN3-1.

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Document Details

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Document Number / Seller:
29048 / Amanda Bell
File Size:
19.10 MB
File Type:
PDF
Language:
English
Pages:
460
Printable:
Yes
Category:
Excavator
Last updated / verified
Jul 21, 2025

Models Covered & Key Technical Specifications

Hitachi ZX Series Hydraulic Excavator Operator's, Maintenance & Service Manual

Comprehensive technical documentation for Hitachi ZX120-3 through ZX330-3 hydraulic excavators. Covers operation, maintenance, and service procedures for optimal performance and longevity. Part number EM1U1-EN3-1.

  • Document Focus: Focused on operator guidance, routine maintenance, and essential repair procedures.
  • System Coverage: Encompasses engine, hydraulic, and electrical systems for comprehensive understanding.
  • Maintenance Schedule: Provides detailed intervals for lubrication, fluid changes, and filter replacements.
  • Troubleshooting Guide: Includes diagnostic information for common issues encountered during operation.
  • Safety Protocols: Emphasizes crucial safety precautions and guidelines for operating and servicing the equipment.
  • Component Identification: Features detailed diagrams and explanations of key machine components and their functions.

Professional Workshop Service Manual & Technical Specifications

Hitachi ZX Series Hydraulic Excavator Operator's, Maintenance & Service Manual: ZX120-3, ZX180-3, ZX200-3, ZX270-3, ZX330-3 - Comprehensive Operator, Maintenance & Service Manual Chassis-Documentation

Technical-Benchmarks: 2008 // Model-Portfolio: ZX120-3, ZX180-3, ZX200-3, ZX270-3, ZX330-3 // Technical-Benchmarks: Hydraulic Excavator

Service-Nexus | Operational-Logic | Calibration-Spec


Section Description Pages
Safety General safety rules and precautions S-1 to S-38
Operator's Station Cab features, controls, and displays 1-1 to 1-85
Operating the Engine Starting, stopping, and monitoring the engine 3-1 to 3-10
Driving the Machine Safe operation and maneuvering techniques 4-1 to 4-8
Operating the Machine Detailed procedures for backhoe, grading, and face shovel operations 5-1 to 5-36

Coverage is segmented into distinct operational and maintenance sections, detailing machine systems, control functions, and essential service procedures. The manual meticulously documents standard operating practices, troubleshooting steps, and safety protocols designed to ensure efficient and secure machine utilization. Specific chapters address hydraulic breaker and crusher operations, including maintenance and performance adjustments, alongside comprehensive attachment connection information and allowable weight limits for various configurations. The document prioritizes clarity in describing routine maintenance tasks, such as checking fluid levels and replacing filters, while also providing guidance on safe transportation and lifting procedures. Torque specifications and preventative maintenance schedules are integrated to support long-term equipment reliability. Detailed diagrams and component illustrations aid in quick identification and understanding of machine parts.

...documents torque specifications for hydraulic systems to ensure proper bolt stretch prevention.

FAQ

Check the **standard** machine operation. keyboard_arrow_down

Standard operation involves checking controls and instruments, coolant, fuel, and oil levels, and looking for leaks or damage to hoses and lines.

What does the **necessary** adjustment procedure entail for the operator's seat? keyboard_arrow_down

The seat height and angle adjustment involves using the lever to move the seat up/down and forward/backward to achieve the desired position for optimal pedal and control lever operation.

Reference the **recommended** pressure specifications for the secondary relief valve. keyboard_arrow_down

For ZX120-3, 180-3, 200-3 class excavators, the secondary relief valve set pressure is 21.6 MPa (220 kgf/cm²). For ZX250LC-3, 250LCN-3, ZX280LC-3, 280LCN-3, and ZX330-3 class, the pressure is 17.6 MPa (180 kgf/cm²) or 19.6 MPa (200 kgf/cm²) respectively, depending on the model.

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This manual has been incredibly helpful for understanding the ZX series. The download process was seamless and I received the email with the link quickly. Highly recommend!