1990 John Deere 490 Excavator Technical Manual

Technical reference for the John Deere 490 Excavator, covering operation and repair procedures. Documents engine, track systems, and hydraulics. PN TM1302.

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Document Details

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Document Number / Seller:
28597 / Amy Perez
File Size:
61.39 MB
File Type:
PDF
Language:
English
Pages:
638
Printable:
Yes
Category:
Excavator
Last updated / verified
Aug 5, 2025

Models Covered & Key Technical Specifications

Integrated Configuration Factory Manual: John Deere 490 Excavator Manual (1990) - TM1302 Diagnostic-Reference

John Deere 490 Excavator (TM1302) | Section 02 Axles And Suspension Systems Container

  • Documented Specifications: Track link height (new) 92 mm establishes the new measurement for the track component.
  • Technical Specifications: For optimal wear, track pitch per link (new) 171.45 mm requires adherence to the specified limit.
  • Universal Measurements: Master pin diameter (new) 33.3 mm -- signifies the nominal dimension for the pin.
  • Maximum Tolerances: The track pin diameter requires 33.5 mm for proper operation Logic.
  • System Requirements: Bushing and master bushing outside diameter (new) 50.4 mm establishes the correct fitment Parameters.
  • Operational Benchmarks: Bushing inside diameter (new) 33.8 mm governs the internal clearance for the component Range.

Professional Workshop Service Manual & Technical Specifications

Integrated Configuration Factory Manual: John Deere 490 Excavator Manual (1990) - TM1302 Diagnostic-Reference

John Deere 490 Excavator (TM1302) | Section 02 Axles And Suspension Systems Container

Component System-Path Context
Track Link Height New 92 mm
Track Pitch Nominal 171.45 mm
Master Pin Diameter New 33.3 mm
Track Pin Diameter New 33.5 mm
Bushing Outside Diameter New 50.4 mm
Bushing Inside Diameter New 33.8 mm

The manual presents information on:

Systems

Diagnostic procedures are covered for the hydraulic system, ensuring proper function and maintenance.

Procedures

Wiring diagrams are provided for the track system, detailing component connections and flow paths.

Introduction

Fuel system procedures are documented for the engine, outlining maintenance and troubleshooting steps.

Table

Adjustment procedures are detailed for the undercarriage components, specifying tolerances and methods.

Specifications

Timing procedures are documented for the various engine systems, ensuring correct operational sequence.

This technical manual documents torque specifications for various components to ensure proper service interval reliability.

FAQ

Specify the **applicable** lubrication requirements for the track system? keyboard_arrow_down

145 mm is the new measurement for the lower roller width between inner flanges, with a service limit of 151 mm.

What is the **exact** testing parameters for the hydraulic system's oil flow? keyboard_arrow_down

2x31.7 gpm (2x120 L/min) is the main pump's maximum oil flow specification.

Calculate the **specific** diagnostic procedures for the engine's compression ratio? keyboard_arrow_down

16.8 to 1 is the specified compression ratio for the John Deere turbocharged diesel engine.

What values **designated** fluid capacity requirements for the hydraulic reservoir? keyboard_arrow_down

21 gal. (80 L) is the specified capacity for the hydraulic reservoir.

Assess the **critical** component identification for the track adjuster? keyboard_arrow_down

ST4920 is the tool number for the Track Spring Compressor used to remove the track spring, which is a critical component for track adjustment.

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