1991 Komatsu PC150-5 Hydraulic Excavator Shop Manual

Covers PC150-5 Triple shoe, PC150-5 Wide triple-shoe 600 mm, PC150-5 Wide triple-shoe 700 mm, and PC150-5 Swamp-shoe models with procedures for repair and maintenance.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC150-5
Sub-models / Variants: Triple shoe (500 mm), Wide triple-shoe (600 mm), Wide triple-shoe (700 mm), Swamp-shoe (720 mm)
Build Years: 1991 and up
Serial Numbers: 6001 and up
Technical Data:

  • Engine: S6D95L-1
  • Main hydraulic pump type: HPV071+071
  • Travel motor type: HMV110ADT
  • Swing motor type: KMF90AB-2
  • Hydraulic tank capacity: 190 liters
  • Cooling system capacity: 16 liters
  • Fuel tank capacity: 250 liters
  • Swing motor rated speed: 1,067 rpm
  • Track shoe link pitch: 190 mm
  • Number of shoes: 82
Technical Specifications
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Document Number / Seller:
30470 / Walter Brown
File Size:
21.15 MB
File Type:
PDF
Language:
English
Pages:
520
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Komatsu Manual Features & Content Preview

Komatsu PC150-5 Excavator Workshop Documentation

  • Covers 1991 and later Komatsu PC150-5 hydraulic excavators, including standard, wide triple-shoe, and swamp-shoe configuration variants
  • Original OEM publication P/N 07-91(02)00711, printed in Japan
  • Contains 47 detailed hydraulic circuit and electrical wiring schematics plus extensive component-structure diagrams
  • Accessible from your device as soon as the order is placed
  • Permanent availability in your purchase account — no re-buy required
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • This 1991 shop manual serves as the primary technical reference for the 6001 and up serial number range

Structural and Technical Coverage

This Komatsu PC150-5 shop manual documents the technical structure and operating principles of the excavator's major systems. Initial sections detail the chassis, powertrain, and hydraulic layout, while subsequent chapters explain the electronic systems, including the PEMC pump and engine control logic. Experts will find specialized data on the OLSS (Open center Load Sensing System), control valve functions, and travel motor operations. The documentation provides a logical flow from structural overview to component-level function, serving as an essential resource for those understanding the integration of Komatsu’s engine and hydraulic controls.

Specification and Reference Data

Standard reference values are provided throughout the text, including torque specifications for standard bolts and specialized split-flange hardware. Hydraulic maintenance is supported by data on tank capacities, relief valve settings, and fluid requirements across varying ambient temperatures. Electrical integrity is documented via detailed wire-code tables, which classify cables by thickness, current rating, and function. Reference charts for the swing motor, travel motor, and hydraulic cylinders provide critical dimensions such as stroke, piston diameters, and maximum pressures, which are vital for matching what an OEM service publication covers to your machine. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 520-page Komatsu OEM shop manual covering the 1991 and up PC150-5, documenting hydraulic, engine, electrical, and control system specifications for the 6001 and up serial range.

Manual FAQ, Purchase & Download Details

Is the standard tightening torque table for various bolt diameters included in this manual? keyboard_arrow_down

Document includes comprehensive specification tables listing the standard tightening torque values for bolts and nuts to serve as reference material.

Can I determine if this document is the correct edition for my machine? keyboard_arrow_down

Manual includes a dedicated list of revised pages and publication codes that allow you to cross-reference your specific document identity. This ensures you are viewing the material that aligns with your machine series and manual version.

Does the structure and function chapter cover details regarding the hydraulic circuits and control valve components? keyboard_arrow_down

Chapter contains detailed information on the structure and function of the hydraulic system, including the hydraulic tank, circuit diagrams, and various spool control valves.

Are there document identifiers or page counts listed to confirm the extent of the technical coverage? keyboard_arrow_down

Document is officially indexed as publication SEBM021K0502 and consists of 520 pages of technical content. These identifiers help confirm the full scope and scope of the shop manual for your reference.

Which chapters provide exploded views or component breakdown diagrams for the major assemblies in the PC150-5? keyboard_arrow_down

Manual includes sections dedicated to structure and function that display detailed component breakdowns for assemblies such as the final drive and swing machinery. These exploded views are intended to provide a clear illustration of how individual parts are organized within the system. You can reference these diagrams to understand the internal layout of major machine components.

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