Komatsu PC75UU-3 Mini Excavator Shop Manual (P/N SEBM016404)
620 Pages • 32.29 MB • Instant, Printable PDF
Komatsu Models Covered & Key Technical Specifications
Models: Komatsu PC75UU-3
Sub-models / Variants: Cab specification, Canopy specification, Road liner specification, Rubber shoe specification, Steel shoe specification, Monoboom specification
Model Years: 2003
Serial Numbers: 15001 and up
Technical Data:
- Engine model: 4D102-1, 4D95LE-2
- Engine type: 4-cycle, water-cooled, vertical, direct injection
- Engine displacement: 3.260 liters to 3.920 liters
- Flywheel horsepower: 40.5 kW (54.2 HP)
- Bucket capacity: 0.28 cubic meters
- Max. digging depth: 4,200 mm
- Travel speed (Low/High): 2.6 / 3.7 km/h
- Hydraulic system type: Closed center Load Sensing System (CLSS)
- Main hydraulic pump type: Variable capacity single piston pump (LPV90-SAR(2)32 / LPV90-SAR(2)27)
- Hydraulic tank capacity: 71 liters
- Overall width: 2,320 mm
Komatsu Manual Features & Content Preview
- Official Komatsu publication (P/N SEBM016404, dated July 2003) covering PC75UU-3 mini excavators from serial number 15001 and up, including cab and canopy variants.
- Delivers 620 pages of deep technical system information, performance baseline specifications, and component structure diagrams.
- Features extensive system-level documentation mapping out the hydraulic pump, control valve, and engine-related interfaces.
- Provides detailed exploded-view diagrams targeting hydraulic cylinders, swing machinery, and undercarriage components.
- Outlines the specific engineering differences between the 4D102-1 and 4D95LE-2 engine applications, including their distinct hydraulic integrations.
Structural and Functional Documentation
Understanding the core layout of your machine speeds up diagnostics in the bay. This workshop manual breaks down the structural design and operational logic of the PC75UU-3. You get a clear look at fundamental mechanical systems, detailing the power train layout, swing machinery, and undercarriage configuration. The documentation serves as an essential reference for mapping out hydraulic equipment. It thoroughly covers pump control systems, PPC valves, and solenoid-actuated functions. Furthermore, the text defines the exact architecture of the Closed center Load Sensing System (CLSS). This gives you direct insight into pressure compensation, travel junction circuits, and how the self-pressure reducing valve maintains overall machine efficiency during heavy cycles.
Engineering Specifications and Reference Data
Accurate specs are the backbone of any major teardown or routine maintenance schedule. The technical data provided includes comprehensive weight tables for major assemblies like the revolving frame, counterweight, and boom components. You will find precise fluid capacities for the engine oil pan, hydraulic system, and cooling system alongside detailed charts for ambient temperature and lubricant requirements. Cylinder specifications for the boom, arm, and bucket are fully documented, covering bore diameters, stroke lengths, and pin-to-pin distances. Hydraulic performance baselines are explicitly listed to support your technical review. This includes pump discharge volumes (155+52 l/min) and exact setting pressures for the work equipment, swing, and travel circuits (25.5 MPa). Before putting wrenches to heavy machinery, always cross-reference these system parameters and ensure proper safety protocols are established to protect yourself and the equipment.
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