Takeuchi TB138FR TB153FR TB180FR Excavator Operator's Manual (247 P.)

Hydraulic excavator operations and safety procedures: offset boom adjustment, travel motor control, working equipment cylinders, maintenance schedules. Book No. AL5E003

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Document Details

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Document Number / Seller:
23658 / Steven Perez
File Size:
5.98 MB
File Type:
PDF
Language:
English
Pages:
247
Printable:
Yes
Estimated Download Time:
0.12 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Mini Excavator
Brand:
Takeuchi
Reviewed and Approved:
Sep 30, 2025
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Models Covered & Key Technical Specifications

Takeuchi TB138FR, TB153FR, TB180FR (AL5E003) — 2006 Mechanical Industrial Sourcebook & Binder.

  • Calibrated Displacement Data: 1642 mI (100.2 cu.in.) for TB138FR is specified as the engine cylinder volume Architecture.
  • Measured Power Output: For optimal performance, 20.5 kW at 2300 rpm (27.8 hp at 2300 rpm) represents the maximum rated horsepower Framework.
  • Factory Torque Specifications: 83.4 ± 4.1 N·m (61.5 ± 3.0 ft-lb.) at M12 X 1.75 fastener requirements indicates the peak fastening output Threshold.
  • Engineered Bucket Capacity: The bucket reaches 0.105 m³ (3.71 cu.ft.) heaped capacity for TB138FR is configured at standard digging volume Logic.
  • Verified Ground Pressure: Maximum ground pressure measures 31.4 kPa (4.55 psi) for TB138FR rubber crawlers delivers ground contact specifications Benchmarks.
  • Designated Travel Speed: Ground travel velocity is designed for 2.5 km/h (1.55 mph) in first gear representing maximum locomotion Range.

Professional Workshop Service Manual & Technical Specifications

In-Depth undefined Training Manual: Mini Excavator Takeuchi TB138FR, TB153FR, TB180FR - Precision Service Guide for Excavators Engineering-Archive

Technical-Benchmarks: TB138FR, TB153FR, TB180FR // Architecture-Focus: Compact excavation and material handling systems // Maintenance-Category: Comprehensive service intervals with component renewal schedules.

Document Overview Scope Status
Safety Protocols Comprehensive warnings, signals, and operator protection procedures Complete specifications provided
Control Systems Operating levers, pedals, switches, and instrument interfaces Documented in detail
Service Schedule Maintenance intervals from 10 hours through 2000 hours See Chapter Index

Rigorously calling for detailed knowledge of the excavator's operational framework, the service manual covers Safety and General Precautions across operator responsibilities and hazard recognition, then addresses Controls with names of components, doors, seats, instruments, switches, and accessory systems. The document encompasses Operating Procedures including travel mechanics, working equipment manipulation, and attachment protocols, followed by Transport guidelines for loading, unloading, and hoisting operations, continues through Maintenance schedules and troubleshooting logic, and concludes with comprehensive Specifications and Options documentation for auxiliary hydraulic systems.

The manual documents torque specifications for fasteners to ensure proper joint separation prevention. Timing procedures are documented for engine start sequences in normal and cold-weather conditions. Technical notes are provided for hydraulic oil level inspection postures and seasonal lubricant requirements. Quality checks are addressed for post-maintenance verification and warning lamp diagnostics. The troubleshooting chapter addresses symptoms ranging from engine overheating to battery discharge, fuel system air bleeding, and unusual operating noises, with procedures specific to each machine variant (TB138FR standard and long arm, TB153FR configurations, TB180FR standard and long arm versions). The document includes wiring diagrams for electrical circuits, control system schematics showing lever patterns (ISO and JCB configurations), and hydraulic system layouts for primary and auxiliary circuits. Operating range diagrams show bucket reach, digging depths, and lifting capacities across multiple boom positions and load radii. Equipment specifications include engine displacement, rated output, crawler ground pressure, and noise levels. Maintenance sections cover filter replacement procedures, fluid capacities and types, coolant system flushing, rubber crawler inspection criteria, and attachment interference switch configuration for different bucket widths. Options documentation details hydraulic breaker operation, accumulator function, load safety devices with emergency shut-off valves, air conditioning maintenance including condenser cleaning and refrigerant level inspection, and immobilizer key registration procedures.

FAQ

Identify the **correct** service interval for hydraulic oil replacement? keyboard_arrow_down

2000 hours is the standard replacement interval for hydraulic oil in all TB138FR, TB153FR, and TB180FR models, with suction strainer cleaning required at the same service period.

What procedures are **documented** for engaging the slew bearing lubrication system? keyboard_arrow_down

Lubrication must occur every 50 hours of operation by applying grease through the grease nipple while the machine is positioned with the bucket lifted and slewed 90 degrees clockwise.

Determine the **precise** torque specification for M12 coarse thread fasteners? keyboard_arrow_down

83.4 ± 4.1 N·m (61.5 ± 3.0 ft-lb) represents the tightening torque for standard ISO 10.9 strength category M12 bolts at general connection points throughout the machine.

What specifications define the **proper** fuel type for operation in cold weather conditions? keyboard_arrow_down

Diesel fuel with a pour point of at least -12°C (10°F) below the lowest expected ambient temperature and a minimum cetane number of 45 ensures reliable cold weather performance.

Check the **standard** crawler tension range for TB180FR rubber crawlers during maintenance inspection? keyboard_arrow_down

160 to 180 mm (6.3 to 7.1 inches) represents the correct gap measurement between the crawler frame bottom surface and crawler top surface at the center position.

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Reviews (4)

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I love that I can access this manual on any device. The troubleshooting section is especially helpful. Download link was sent quickly after purchase!
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Great manual with clear instructions and safety protocols. The email support was very responsive when I had questions. Downloading was a breeze!
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This service manual is incredibly detailed and user-friendly. The download process was smooth and I received the link within minutes! Highly recommend it for anyone operating the TB series.
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This manual covers everything I need for my excavator. The maintenance schedules are clear and easy to follow. The support team was professional and answered my queries promptly. Great service!