Takeuchi TB138FR TB153FR TB180FR Excavator Operator's Manual (247 P.)
Hydraulic excavator operations and safety procedures: offset boom adjustment, travel motor control, working equipment cylinders, maintenance schedules. Book No. AL5E003
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Sample pages from the Takeuchi TB138FR TB153FR TB180FR Excavator Operator's Manual (247 P.) manual
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Models Covered & Key Technical Specifications
Takeuchi TB138FR, TB153FR, TB180FR (AL5E003) — 2006 Mechanical Industrial Sourcebook & Binder.
- Calibrated Displacement Data: 1642 mI (100.2 cu.in.) for TB138FR is specified as the engine cylinder volume Architecture.
- Measured Power Output: For optimal performance, 20.5 kW at 2300 rpm (27.8 hp at 2300 rpm) represents the maximum rated horsepower Framework.
- Factory Torque Specifications: 83.4 ± 4.1 N·m (61.5 ± 3.0 ft-lb.) at M12 X 1.75 fastener requirements indicates the peak fastening output Threshold.
- Engineered Bucket Capacity: The bucket reaches 0.105 m³ (3.71 cu.ft.) heaped capacity for TB138FR is configured at standard digging volume Logic.
- Verified Ground Pressure: Maximum ground pressure measures 31.4 kPa (4.55 psi) for TB138FR rubber crawlers delivers ground contact specifications Benchmarks.
- Designated Travel Speed: Ground travel velocity is designed for 2.5 km/h (1.55 mph) in first gear representing maximum locomotion Range.
Professional Workshop Service Manual & Technical Specifications
In-Depth undefined Training Manual: Mini Excavator Takeuchi TB138FR, TB153FR, TB180FR - Precision Service Guide for Excavators Engineering-Archive
Technical-Benchmarks: TB138FR, TB153FR, TB180FR // Architecture-Focus: Compact excavation and material handling systems // Maintenance-Category: Comprehensive service intervals with component renewal schedules.
| Document Overview | Scope | Status |
|---|---|---|
| Safety Protocols | Comprehensive warnings, signals, and operator protection procedures | Complete specifications provided |
| Control Systems | Operating levers, pedals, switches, and instrument interfaces | Documented in detail |
| Service Schedule | Maintenance intervals from 10 hours through 2000 hours | See Chapter Index |
Rigorously calling for detailed knowledge of the excavator's operational framework, the service manual covers Safety and General Precautions across operator responsibilities and hazard recognition, then addresses Controls with names of components, doors, seats, instruments, switches, and accessory systems. The document encompasses Operating Procedures including travel mechanics, working equipment manipulation, and attachment protocols, followed by Transport guidelines for loading, unloading, and hoisting operations, continues through Maintenance schedules and troubleshooting logic, and concludes with comprehensive Specifications and Options documentation for auxiliary hydraulic systems.
The manual documents torque specifications for fasteners to ensure proper joint separation prevention. Timing procedures are documented for engine start sequences in normal and cold-weather conditions. Technical notes are provided for hydraulic oil level inspection postures and seasonal lubricant requirements. Quality checks are addressed for post-maintenance verification and warning lamp diagnostics. The troubleshooting chapter addresses symptoms ranging from engine overheating to battery discharge, fuel system air bleeding, and unusual operating noises, with procedures specific to each machine variant (TB138FR standard and long arm, TB153FR configurations, TB180FR standard and long arm versions). The document includes wiring diagrams for electrical circuits, control system schematics showing lever patterns (ISO and JCB configurations), and hydraulic system layouts for primary and auxiliary circuits. Operating range diagrams show bucket reach, digging depths, and lifting capacities across multiple boom positions and load radii. Equipment specifications include engine displacement, rated output, crawler ground pressure, and noise levels. Maintenance sections cover filter replacement procedures, fluid capacities and types, coolant system flushing, rubber crawler inspection criteria, and attachment interference switch configuration for different bucket widths. Options documentation details hydraulic breaker operation, accumulator function, load safety devices with emergency shut-off valves, air conditioning maintenance including condenser cleaning and refrigerant level inspection, and immobilizer key registration procedures.
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