2007 Takeuchi TL150 Track Loader & Engine Parts Manual Set (P/N BT7Z011)
682 Pages • Printable PDF • 24.48 MB • Download
Takeuchi Models Covered & Key Technical Specifications
Models: TL150 (Yanmar 4TNE106T-TBL: S/N 21500004-21500627; Yanmar 4TNV106T-XTBL: S/N 21500628-)
Sub-models / Variants: High Flow (Yanmar 4TNV106T-XTBL (1): S/N 21500628-21501586; Yanmar 4TNV106T-XTBL1: S/N 21501587-; included 4TNV106T-XTBL1 engine catalog: S/N 21500628-), EU, GEHL, MUSTANG
Model Year: 2007
Serial Numbers: 21500004–
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Engine power: 36.8 kW
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Operational temperature range: -15C to 40C
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Track roller assembly weight: 30 kg
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Maximum torque capacity: 300 Nm
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Maximum allowable end play: 1.0 mm
Takeuchi Manual Features & Content Preview
This parts manual set covers the 2007 Takeuchi TL150 track loader, including high flow, EU-spec, and GEHL/MUSTANG-specific parts entries. It combines machine parts catalog Book No. BT7Z011, with an index dated April 20, 2007, and three Yanmar engine parts catalogs.
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Undercarriage: Exploded views and parts tables for track rollers, front idlers, track adjusters, crawler belts, and serial-specific travel-device assemblies.
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Engine components: Separate catalogs identify cylinder-block, crankshaft, piston, cylinder-head, turbocharger, fuel-injection, cooling, and lubrication components for the covered engine builds.
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Hydraulic assemblies: Component breakdowns for control valves, pilot valves, self-level valves, lift-arm and bucket cylinders, hydraulic pumps, gear pumps, and piping.
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Electrical equipment: Serial-specific harness illustrations and relay-location drawings, plus component lists for engine controls, starting motors, generators, batteries, and lighting.
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Loader, cab, and canopy: Parts identification for the arm, quick attachment, bucket, cab mounts, doors, canopy, and air conditioner, with regional and brand-specific entries.
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Parts lookup: Numerical indexes connect part numbers to catalog sections and item references; tables record quantities, serial applicability, and interchangeability.
The catalogs are suited to mechanics and parts staff who can identify assemblies from exploded views and match replacement parts to machine serial numbers.
Undercarriage and Hydraulic Variants
Travel-motor coverage separates the reduction gear, motor, and valve sections. The travel-device lists distinguish TEIJIN and DAIKIN units, including short TEIJIN production batches within later serial ranges. These distinctions help match the motor, adapters, and mounting hardware before ordering repair parts.
Hydraulic-pump entries also distinguish seal kits and adapter revisions, with individual serial-number exceptions. Seal-kit notes tie different gasket and O-ring combinations to the relevant pump build. Section views identify internal valve, cylinder, and pump components alongside their parts tables.
Before inspecting undercarriage elements, ensure all lifting and blocking procedures align with manufacturer safety standards.
Engine Parts and Electrical Layouts
The engine catalogs extend beyond the machine's engine-mounting and accessory lists. Views such as Cylinder Head & Bonnet, Crankshaft & Piston, and Fuel Injection Valve identify internal components and related seals. The high-flow engine catalog also has a separate Governor breakdown.
The machine's Electrical (2/2) drawings identify relay positions, while Piping (1/2) and Piping (2/2) show hydraulic hoses, fittings, and component connections. These are parts-location and routing illustrations, not circuit-level wiring diagrams or hydraulic diagnostic schematics.
Cab and canopy sections distinguish mounting hardware, glazing, doors, and seat arrangements. Air-conditioner pages separate the compressor, condenser, and unit assemblies. Decal, tool, and painted-color listings include GEHL and MUSTANG-specific entries.
Parts Identification and Repair Limits
This set provides illustrated parts identification, not written disassembly, overhaul, adjustment, or troubleshooting procedures. The numerical indexes and assembly tables support parts selection; they do not replace a workshop manual for the repair itself.
The introductory notes explain assembly hierarchies, parts that are not sold separately, and replacements that are interchangeable only as a set. This helps distinguish a complete replacement assembly from the individual items shown beneath it.
Examples of Shim and Stopper-Plate Dimensions
The following examples are a small selection of the component dimensions recorded for parts identification.
The Arm Stopper table lists shim 08816-02950 at 0.5 mm and shim 08816-02960 at 3.2 mm.
For DAIKIN travel motor 19031-22200, the reduction-section table lists stopper plate 19129-07811 at 6.4 mm and plate 19129-07815 at 7.2 mm. These are replacement-part thicknesses; they are not assembly-clearance specifications.
Text Search, Bookmarks, and Catalog Contents
Search and section navigation: Parts tables and many headings support PDF text search. Some introductory material and the first engine catalog's contents page do not have searchable body text. Embedded bookmarks provide access to machine assemblies, engine sections, and indexes. Small labels in the electrical and hydraulic layout drawings benefit from zooming.
The set is supplied as one printable, 682-page PDF, with the catalog contents divided as follows:
| Publication | Pages |
|---|---|
| TL150 machine parts catalog | 551 |
| 4TNE106T-TBL engine parts catalog — PC No. Y00D7140 | 44 |
| 4TNV106T-XTBL engine parts catalog — Y00D7840 | 42 |
| 4TNV106T-XTBL1 high-flow engine parts catalog — Y00D8440 | 44 |
One additional front page is already included in the 682-page total. The machine catalog's page count includes 28 Memo pages; introductory and index pages are included in the respective catalog totals.
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