Takeuchi TB138FR Excavator (2008-Present) Parts Manual - Illustrated

Get your Takeuchi TB138FR back in action with this comprehensive parts manual, detailing every component for the 2008-Present models. Ref: BG5Z002.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Takeuchi Models Covered & Key Technical Specifications

Models: Takeuchi TB138FR
Sub-models / Variants: 1st auxiliary proportional control, 2nd auxiliary lines, Cab, Canopy, Standard, Europe/Asia/Oceania/America/Japan market-specific radio configurations
Build Years: 2008–Present
Serial Numbers: 13810003–
Technical Data:

  • Engine: 3TNV88-XTBZ
  • Air Cleaner Element: Donaldson P82-2858
  • Travel Alarm/Hose Connections: 1/12, 1/10, 1/8 scale illustrated diagrams
  • Auxiliary System Configuration: 1st auxiliary proportional, 2nd auxiliary lines, ISO-JCB patterns
  • Electrical: 10A, 15A, 20A, 30A fuses
Technical Specifications
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Document Number / Seller:
31217 / Thomas Morgan
File Size:
11.55 MB
File Type:
PDF
Language:
English
Pages:
353
Printable:
Yes
Category:
Excavator
Last updated / verified
Apr 7, 2025

Takeuchi Manual Features & Content Preview

Takeuchi TB138FR Parts Catalog

  • Covers 2008–Present Takeuchi TB138FR hydraulic excavator models with standard and multi-auxiliary configuration variants
  • Original OEM publication Book No. BG5Z002, dated April 16, 2008
  • Contains 47 high-detail exploded-view diagrams illustrating undercarriage, engine, hydraulic, and electrical system component assembly
  • File delivers the structural breakdown for the lower frame, slew bearing, crawler belt, and dozer blade assemblies
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • Suitable for printing individual sections for shop-floor use
  • This illustrated reference provides the part numbers and installation mapping required for ordering replacement components and ensuring correct machine assembly configurations

Component Scope and Organization

This parts publication provides a detailed breakdown of the Takeuchi TB138FR, covering machine systems from the ground up. Chapters are organized by major assembly, starting with the undercarriage components including track rollers, carrier rollers, front idlers, track adjusters, and the travel device assemblies. The catalog continues through the turntable structure, including counterweights, noise-reduction materials, and slew bearing installations, before covering the boom offset mechanisms and dozer blade hydraulics.

Detailed electrical and engine sections document the peripheral hardware. The electrical section details the wiring harness routing, fuse boxes, relays, clusters, battery mounting, and the security system components. Accessory sections document the canopy light kits, radio installations with specific regional wiring variants, and window washer systems. The control sections cover both the travel levers and operation levers, providing the schematic layout for pilot valve connections and auxiliary proportional controller setups.

Technical Documentation Preview

Specific component quantities and part identifiers are cataloged across all hydraulic and mechanical systems. The undercarriage assembly documentation lists specific bolt and washer counts, such as the 16 bolts and 16 stoppers required for the track roller assembly. The engine and accessory section documents the specific air cleaner element and rubber cushion mounts used across the TB138FR serial number ranges.

Understanding how factory parts documentation is structured provides context for navigating the specific part number listings found throughout this publication. The document includes essential reference data for maintaining structural integrity and machine operation, including U-bolt specifications and fastener torque-related hardware.

Reference only — always consult a certified technician before performing service on this equipment. This official Takeuchi parts manual provides a comprehensive 353-page illustrated breakdown for the 2008–Present TB138FR, documenting all hydraulic, electrical, and structural component part numbers and assemblies.

Manual FAQ, Purchase & Download Details

Are specific book numbers and serial number ranges referenced in the TB138FR manual? keyboard_arrow_down

Document is identified by book number BG5Z002 and covers units starting from serial number 13810003. The publication includes revision and index information to help you locate the appropriate section for your specific machine version.

Does the manual provide system-wide parts coverage for the main engine and electrical components? keyboard_arrow_down

Manual contains a comprehensive index covering the engine and electrical system alongside other major machine assemblies.

Can I find diagrams for hydraulic piping and tank configurations within the manual contents? keyboard_arrow_down

Yes, the manual includes a dedicated section for hydraulic piping and tank components. It features detailed exploded views to help you visualize how these parts are arranged within the hydraulic system.

Is the manual illustrated with component breakdown diagrams? keyboard_arrow_down

Document contains numerous detailed exploded views and parts illustrations for various systems, including the undercarriage, travel device, and slew bearing.

What kind of information is contained in the specification and parts tables throughout the manual? keyboard_arrow_down

Manual lists part numbers, individual item descriptions, and quantity requirements for various assemblies like crawler belts and track rollers. These tables provide a clear view of component breakdowns without detailing technical procedures. The content is organized by system to assist in identifying parts for the TB138FR.

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