Kubota KX161-3 Excavator Workshop Illustrated Parts List (00001–Up) – Full 161 Page Doc

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2004 Kubota KX161-3 Excavator Workshop Parts Manual (00001–Up) (161 P.) | Factory Guide - Technical Specifications

Document Number / Seller:
31370 / Linda Clark
File Size:
29.98 MB
File Type:
PDF
Language:
English
Pages:
352
Printable:
Yes
Estimated Download Time:
0.61 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Excavator
Brand:
Kubota
Reviewed and Approved:
Jan 5, 2026
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Kubota Models and Parts Covered in this Excavator Manual

  • KX161-3 (Series: Kubota Excavator)

Machine Identification & Series

  • KX161-3 | Operating Weight (Rubber): 11,353 lbs (5,150 kg) | Operating Weight (Iron): 11,574 lbs (5,250 kg)
  • Overall Width: 1,960 mm | Blade Width: 1,960 mm | Arm Options: 1,480 mm / 1,780 mm
  • Track Type: Rubber or Iron (400 mm width) | Wide Iron Track: 550 mm | Cabin: Enclosed or ROPS/FOPS

Powerplant & Performance

  • Engine: Kubota V2203-M-EBH-4 | Type: 4-Cylinder Vertical 4-Cycle Liquid Cooled Diesel
  • Displacement: 2.197 L (2,197 cc) | Net Power: 47 HP @ 2,250 RPM | Max Torque: 108 lb-ft (146.5 Nm) @ 1,600 RPM
  • Combustion: Indirect Injection (IDI) | Bore x Stroke: 87 mm x 92.4 mm | Aspiration: Natural

Drivetrain & System Logic

  • Hydraulics: Piston and Gear Pumps | Control Valve System: Load Sensing (LS)
  • Travel Speed (High/Low): 2.8 mph (4.5 km/h) / 1.7 mph (2.7 km/h) | Gradeability: 30 degrees
  • Swivel Speed: 9.2 RPM | Swing Angle (Left/Right): 80° / 50° | Auxiliary Flow: 15.9 GPM (60 L/min)
  • Max Breakout Force (Bucket): 10,132 lbs (4,595 kg) | Max Digging Depth: 12.5 ft (3,815 mm)

Service Benchmarks & Settings

  • Main Relief Pressure: 3,553 PSI (24.5 MPa) | Swing Relief: 2,700 PSI (18.6 MPa)
  • Cylinder Head Bolt Torque: 70-75 lb-ft | Connecting Rod Bolt Torque: 33-36 lb-ft
  • Valve Clearance (Cold): 0.18 - 0.22 mm | Injection Timing: 17° BTDC
  • Electrical System: 12V | Battery: 12V, 80Ah | Alternator: 40A (Optional 60A/80A for A/C)

Fluids & Capacities

  • Fuel Tank: 17.2 gal (65 L) | Engine Oil (with Filter): 2.1 gal (8.0 L) | Engine Oil Type: SAE 10W-30 (CD/CE/CF)
  • Hydraulic Tank: 11.1 gal (42 L) | Total Hydraulic System: 21.1 gal (80 L) | Hydraulic Oil: ISO VG46
  • Coolant System: 2.1 gal (7.9 L) | Travel Drive (Each): 0.24 gal (0.9 L) | Grease Points: Lithium #2

Complete Manual Information

Kubota KX161-3 Illustrated Parts List

The Kubota KX161-3 Illustrated Parts List is an essential technical resource designed to maximize machine uptime by providing precise identification for every component of your excavator. By utilizing official OEM parts data, owners can ensure perfect fitment and maintain factory safety standards during critical repairs. This comprehensive guide serves as the definitive roadmap for professional mechanics and fleet managers seeking to preserve the structural and mechanical integrity of their Kubota equipment.

Verified Model Compatibility & Identification

  • Primary Model: Kubota KX161-3 Excavator
  • Serial Number Range: 00001 and Up
  • Regional Configurations: KBM (Standard), KE (France), KDG (Germany), KUK (United Kingdom)
  • Chassis Variations: Cabin (Enclosed) or ROPS/FOPS Canopy options

Professional ROI & Maintenance Benefits

  • Precision Ordering: Eliminates costly shipping errors by using exact factory part numbers (e.g., Code No. RG918-8139-0).
  • Minimized Downtime: Accelerates the diagnostic process with detailed exploded views that reveal internal assembly logic.
  • Component Longevity: Confirms exact bolt torque sequences and fluid seal requirements to prevent premature system failure.
  • Resale Value: Maintaining a machine with documented OEM-spec components ensures higher market valuation.

Document Metadata

  • Official Print Number: RG918-8139-0
  • Total Page Count: 161 Pages
  • File Format: High-Resolution PDF (Searchable)
  • Revision Status: 04-02 (Reflects major design updates)

Precision Diagnostic & Schematic Quality

High-Fidelity Technical Visuals

This document features professional-grade exploded view schematics optimized for high-zoom detail on mobile devices and workshop monitors. Every internal component, from the engine's main bearing cases to the hydraulic control valve spools, is clearly indexed with reference numbers that correlate directly to the parts tables. These visual guides allow technicians to identify the correct orientation of seals, washers, and shims before physical disassembly begins.

Detailed Table of Contents

  • Engine Systems: Crankcase, Cylinder Head, Piston/Crankshaft, Flywheel, and Camshaft
  • Fuel & Induction: Injection Pump, Speed Control Plate, Nozzle Holder, and Air Cleaner
  • Cooling & Exhaust: Water Pump, Radiator, Thermostat, and Muffler Assemblies
  • Electrical Infrastructure: Starter, Alternator, Battery, and Main Wiring Harnesses
  • Hydraulic Control: Main Pumps, Swivel Motors, Control Valves (1-4), and Pilot Valves
  • Chassis & Drivetrain: Track Frame, Idlers, Rollers, Crawler Tracks, and Swivel Bearings
  • Work Group & Cab: Boom/Arm Cylinders, Bucket Linkage, Cabin Windows, and Heater Units

Critical Service Benchmarks

  • Engine Model V2203-M-EBH: 4-Cylinder Indirect Injection (IDI) Powerplant
  • Main Relief Pressure: Factory set to 3,553 PSI (24.5 MPa) for peak lifting performance
  • Fluid Capacities: Fuel (17.2 gal) | Hydraulic System (21.1 gal) | Engine Oil (2.1 gal)
  • Service Interval Reference: Includes official Kubota lubrication points and grease type specifications
Component Category Technical Data Value Maintenance Benefit
Main Relief Valve 3,553 PSI (24.5 MPa) Ensures hydraulic pump protection and digging force stability
Valve Clearance 0.18 - 0.22 mm (Cold) Maintains compression efficiency and prevents engine overheating
Injection Timing 17° BTDC Optimizes fuel combustion for lower emissions and higher torque
Track Tension 400 mm Rubber/Iron Prevents derailment and excessive underwear on drive sprockets

FAQ

Question Does this Parts List cover my specific machine version and engine type?

Answer Yes, this professional document explicitly covers the Kubota KX161-3 excavator series starting from Serial No. 00001 and Up. It is fully applicable to regional configurations including KBM (Standard), KE (France), KDG (Germany), and KUK (United Kingdom). The manual provides deep-level data for the Kubota V2203-M-EBH 4-cylinder diesel engine, ensuring you have the exact identifiers for internal components like the 1A085-0101-3 Crankcase or the 1G787-5101-0 Injection Pump. Having these specific serial-matched part numbers prevents the common mistake of ordering incorrect components for different production years.

Question What are the critical torque and service benchmarks for the hydraulic and engine systems?

Answer Maintaining factory-spec pressures is vital for machine stability; this guide references a main relief pressure of 3,553 PSI (24.5 MPa) to ensure your hydraulic pumps operate within their intended safety envelope. For engine top-end work, specific torque values such as 70-75 lb-ft for cylinder head bolts and 33-36 lb-ft for connecting rod bolts are essential to prevent head gasket failure or catastrophic bearing seize. Additionally, setting the cold valve clearance to the precise 0.18 - 0.22 mm range ensures optimal compression and prevents long-term engine overheating.

Question Can I use this manual to troubleshoot complex fuel injection or cooling issues?

Answer Absolutely. The manual details the entire fuel delivery circuit, including the 16454-5390-0 Nozzle Holder and the 19077-5371-4 Injection Pipes, allowing you to identify exact seals and washers (like the 15841-5362-2 Gasket) that cause pressure drops. For cooling, it covers the 1A051-7303-2 Water Pump Assembly and the 15321-7326-0 Thermostat Cover. By identifying these specific factory codes, you can resolve "hard start" issues or engine "hunt" by ensuring the injection timing remains at the factory-standard 17° BTDC.

Question Does the manual provide enough detail to rebuild the track and drive systems?

Answer This technical guide provides high-density exploded views for both 400 mm Rubber and 550 mm Wide Iron crawler tracks. It breaks down the S111 Idler, S112 Track Roller, and the internal components of the S044 Drive Motor. Understanding the assembly of the 15521-2353-0 Side Metal or the track tensioning springs ensures that you can perform a full undercarriage overhaul to factory standards, which prevents expensive track derailment and premature wear on the drive sprockets during heavy excavation.

Question How does the digital PDF format benefit me during a live repair on the shop floor?

Answer The high-resolution digital format allows you to zoom in on complex schematics, such as the S054 Control Valve component parts or the S041 Electrical Wiring harness, with photo-grade precision. This level of detail is critical for identifying tiny internal parts like the 07715-03213 Ball in the gear case or the 15221-1315-0 Valve Stem Seal. Instant access on a tablet or smartphone means you can verify the orientation of seals and clips while standing at the machine, drastically reducing the "back-and-forth" time between the workshop and the parts counter.

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What does this Kubota manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Kubota KX161-3 Excavator Workshop Illustrated Parts List (00001–Up) – Full 161 Page Doc. It includes information for the following models: * **KX161-3** (Series: Kubota Excavator) **Machine Identification & Series** * KX161-3 | Operating Weight (Rubber): 11,353 lbs (5,150 kg) | Operating Weight (Iron): 11,574 lbs (5,250 kg) * Overall Width: 1,960 mm | Blade Width: 1,960 mm | Arm Options: 1,480 mm / 1,780 mm * Track Type: Rubber or Iron (400 mm width) | Wide Iron Track: 550 mm | Cabin: Enclosed or ROPS/FOPS **Powerplant & Performance** * Engine: Kubota V2203-M-EBH-4 | Type: 4-Cylinder Vertical 4-Cycle Liquid Cooled Diesel * Displacement: 2.197 L (2,197 cc) | Net Power: 47 HP @ 2,250 RPM | Max Torque: 108 lb-ft (146.5 Nm) @ 1,600 RPM * Combustion: Indirect Injection (IDI) | Bore x Stroke: 87 mm x 92.4 mm | Aspiration: Natural **Drivetrain & System Logic** * Hydraulics: Piston and Gear Pumps | Control Valve System: Load Sensing (LS) * Travel Speed (High/Low): 2.8 mph (4.5 km/h) / 1.7 mph (2.7 km/h) | Gradeability: 30 degrees * Swivel Speed: 9.2 RPM | Swing Angle (Left/Right): 80° / 50° | Auxiliary Flow: 15.9 GPM (60 L/min) * Max Breakout Force (Bucket): 10,132 lbs (4,595 kg) | Max Digging Depth: 12.5 ft (3,815 mm) **Service Benchmarks & Settings** * Main Relief Pressure: 3,553 PSI (24.5 MPa) | Swing Relief: 2,700 PSI (18.6 MPa) * Cylinder Head Bolt Torque: 70-75 lb-ft | Connecting Rod Bolt Torque: 33-36 lb-ft * Valve Clearance (Cold): 0.18 - 0.22 mm | Injection Timing: 17° BTDC * Electrical System: 12V | Battery: 12V, 80Ah | Alternator: 40A (Optional 60A/80A for A/C) **Fluids & Capacities** * Fuel Tank: 17.2 gal (65 L) | Engine Oil (with Filter): 2.1 gal (8.0 L) | Engine Oil Type: SAE 10W-30 (CD/CE/CF) * Hydraulic Tank: 11.1 gal (42 L) | Total Hydraulic System: 21.1 gal (80 L) | Hydraulic Oil: ISO VG46 * Coolant System: 2.1 gal (7.9 L) | Travel Drive (Each): 0.24 gal (0.9 L) | Grease Points: Lithium #2.

Is this manual suitable for beginners?

Yes, this Kubota manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Excavator maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (29.98 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Kubota Excavator manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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