Hitachi EX135UR Excavator Parts Catalog (P/N P1ED-1-3)
570 Pages • 40.32 MB • Instant, Printable PDF
Hitachi Models Covered & Key Technical Specifications
Models: EX135UR
Sub-models / Variants: STD (Standard Specification), EU (European Union Specification), With Blade, Without Blade, Offset Boom, Mono Boom
Serial Numbers: 001001~
Technical Data:
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Engine: Isuzu 4BG1 diesel engine
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Maximum engine speed: 2500 RPM
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Hydraulic system capacity: 220 liters
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Radiator coolant capacity: 45 liters
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Operational temperature range: 15°C to 30°C
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Overall dimensions: 9.5m x 2.8m x 3.1m
Hitachi Manual Features & Content Preview
- Official Hitachi publication (P/N P1ED-1-3) featuring exploded-view assembly diagrams for major hydraulic and structural systems.
- Provides complete component breakdowns for the 001001~ serial number range, covering standard, EU, and STD regional variants.
- Documents detailed parts lists for the upperstructure, undercarriage, and multiple boom attachment types.
- Contains 570 pages of specific technical reference data, including the exact hydraulic and cooling component configurations required for the EX135UR build.
- Supplied as a convenient digital PDF to support advanced troubleshooting and heavy machinery service procedures.
- Highlights individual part layouts for the travel device, track frame, center joint, pilot valves, cab harness, and swing bearing.
Component and System Documentation
The Hitachi EX135UR parts catalog delivers an exhaustive breakdown of machine assemblies to streamline shop-floor parts sourcing. By providing the exact OEM numbers and interchangeability (ICA) data, this reference prevents the installation of incorrect aftermarket components, effectively reducing equipment downtime in the service bay. The document structure directly mirrors the physical excavator. You will find precise schematics starting at the upperstructure, detailing the engine support, radiator, and reserve tank configurations. Moving deeper into the machine, the reference outlines the control valve support, suction and delivery piping, alongside comprehensive swing device assemblies. Dedicated segments address specific work tools. These sections provide clear, exploded diagrams for offset boom, mono boom, plus breaker and crusher setups.
While a parts manual does not offer text-based, step-by-step repair instructions, its granular component breakdown drawings and piping schematics act as the ultimate visual guide. Seeing the exact sequential stacking order of planetary gears, thrust plates, and O-rings allows mechanics and DIYers to tear down and accurately reassemble complex units without relying on an expensive dealership.
Technical Specification Highlights
Essential identification data helps technicians match the right components to routine maintenance cycles. The catalog lists key operational baselines, noting a hydraulic system capacity of 220 liters and a radiator coolant capacity of 45 liters. It specifies a maximum engine speed baseline of 2500 RPM for efficient operation. You will also find detailed identification for parts requiring precision servicing, clearly marked with standard Hitachi service codes alongside assembly drawings and parts charts.
When working on ultra-short radius excavators like the EX135UR, professionals frequently encounter rebuild traps within the densely packed pilot piping around the center joint. Relying on the exact hose routing views prevents improper line overlapping—a common mistake that causes severe friction wear and sudden hydraulic pressure loss. Furthermore, technicians must remember that internal components for the Isuzu 4BG1 diesel engine require a separate publication to avoid ordering errors.
Before ordering replacement parts or tearing down pressurized assemblies, always verify component compatibility against the machine's physical data plate to ensure operational safety. All service data provided acts as a reference point for trained professionals maintaining factory standards.
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