Hitachi EX135UR Excavator 1997 Service Manual +++ 949 Pages +++ PDF Download

This 1997 Hitachi EX135UR Excavator service manual provides comprehensive maintenance and troubleshooting data for the machine, including operational diagrams and specifications.

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Hitachi Models Covered & Key Technical Specifications

Models: Hitachi EX135UR Excavator
Sub-models / Variants: Cab Mounted, Offset Type
Build Years: 1997
Technical Data:

  • Engine: ISUZU 4BG1T, 4-cylinder inline, diesel
  • Rated Output: 62.5 kW / 1900 min-1 (85 PS / 1900 rpm)
  • Piston Displacement: 4329 cm3 (264 in3)
  • Operating Weight: 14000 kg (31000 lb)
  • Max Travel Speed: 5.0 km/h (Fast) / 3.5 km/h (Slow)
  • Max Swing Speed: 13.4 rpm
  • Ground Pressure: 47 kPa (0.48 kgf/cm2)
  • Overall Width: 2490 mm (8' 2")
  • Hydraulic Pump Type: Variable displacement plunger (Main), Tandem gear (Pilot/Blade)
Technical Specifications
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Document Number / Seller:
31000 / Lisa Murphy
File Size:
21.17 MB
File Type:
PDF
Language:
English
Pages:
949
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Hitachi Manual Features & Content Preview

Technical Scope and Features

  • Built for the 1997 Hitachi EX135UR Cab Mounted excavator, covering operational principles, system logic, and component operation diagnostics
  • Official OEM technical manual, publication number KM-191E, Vol. No. TO191-00, released in 1997
  • Includes 36 detailed electrical system diagrams and 24 hydraulic circuit schematics documenting flow and control paths
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Documents the 4BG1T Isuzu engine performance data and electrical sensor reference values
  • This 949-page document is the primary reference for the 1997 EX135UR build, providing the foundational logic for the electronic control and auto-MARCCINO systems

Operational Systems Documentation

This 1997 Hitachi EX135UR technical manual provides a detailed look at the core machine operating principles. The document covers the electronic control system, including engine management, Auto-Idle functionality, and Noise Reduction protocols. The hydraulics section documents the circuit logic for main pump operation, control valve spool mapping, and the integration of the blade circuit within the primary hydraulic system.

The manual further details the front attachment control logic, explaining how the auto-MARCCINO control unit manages movement restrictions, collision prevention for the cabin, and arm locus tracking. Every subsystem is described from a functional standpoint, detailing how sensor inputs influence output signals for pumps and solenoid valve units.

Specification Highlights

The technical data preview includes critical performance thresholds for the 62.5 kW Isuzu 4BG1T engine, such as 18.1 MPa injection pressure and valve clearances set at 0.4 mm. Hydraulic data covers the HPV050FW-RH18D main pump, detailing a theoretical maximum flow of 95 L/min per pump section. Pressure settings are documented extensively, such as main relief pressure at 34.3 MPa and overload relief settings up to 41.2 MPa for blade operation.

For identification, the unit overall width is documented as 2490 mm with an operating weight of 14000 kg. Reference only — always consult a certified technician before performing service on this equipment. This official 949-page Hitachi technical manual covers the 1997 EX135UR excavator, documenting operational principles for engine, hydraulic, electrical, and Auto-MARCCINO control systems to support accurate machine diagnostics and performance testing.

Manual FAQ, Purchase & Download Details

Which system sections contain wiring references and electrical component layout diagrams? keyboard_arrow_down

Section 1 and Section 2 of the technical manual include electrical component layout diagrams, relay locations under the console, and monitor or switch configurations.

Are there exploded views and component breakdown illustrations provided in the manual? keyboard_arrow_down

Manual contains component layout diagrams that identify major assemblies such as pumps, cylinders, and travel devices. These illustrations provide a visual reference for the machine's primary mechanical systems.

Is the engine valve clearance specification included in the manual? keyboard_arrow_down

Specification tables located within the technical manual cover engine performance data, including valve clearance values for when the engine is cool.

What is the publication identifier for this specific excavator technical manual? keyboard_arrow_down

Document is identified as manual number KM-191E, which encompasses the 1997 service information. It is organized into operational principle, troubleshooting, and workshop volumes to cover technical data for the EX135UR.

Does the manual provide depth in the technical coverage for the various excavator systems? keyboard_arrow_down

Manual includes extensive coverage for the hydraulic system, engine performance parameters, and electrical control layouts. These sections detail system operation, specifications, and component information throughout the 949 pages. Each chapter structure provides detailed data to assist with understanding the excavator's technical systems.

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