1989-1996 Suzuki RGV250 K/L/M/N/P/R/S/T Motorcycle Service Manual

Comprehensive documentation for Suzuki RGV250 models K-T (1989-1996). Covers engine, chassis, electrical, and more. Part number 99500-12077-01E.

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Document Details

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Document Number / Seller:
23364 / Sarah Morgan
File Size:
22.98 MB
File Type:
ZIP
Language:
English
Pages:
216
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 25, 2025

Models Covered & Key Technical Specifications

Suzuki RGV250K, RGV250L, RGV250M, RGV250N, RGV250P, RGV250R, RGV250S, RGV250T (99500-12077-01E) — 1989–1996

Professional Database Sourcebook | RGV250 Series Archive.

  • Documented Charge Quantity: 249 cm³ (15.2 cu in) is standardized to the piston displacement volume Mapping.
  • Technical Alignment Specs: For optimal operation, 15–35°C (59–95°F) determines the carburetor operating temperature Configuration.
  • Universal Power Framework: 11,500 rpm -- signifies the maximum engine rotational limit Benchmarks.
  • Core Throughput Data: The formatter board requires 56.0 mm (2.208 in) for standard cylinder bore diameter Range.
  • Rated Gross Dimensions: Relief valve setting governs 9,860–10,825 kPa (1,430–1,570 psi) hydraulic pressure Sequences.
  • Principal Capacity Limits: 1.6 L (1.7/1.4 US/Imp qt) corresponds to the total coolant system capacity Baseline.

Professional Workshop Service Manual & Technical Specifications

Practical Shop Manual: Suzuki RGV250 Motorcycle Service Manual (216 P.) Technical-Guide

Technical-Scope: RGV250K/L/M/N/P/R/S/T // Diagnostic-Area: Motorcycle / Engine Logic // Assembly-Group: Engine, Chassis, Electrical, etc. Practical.

Identifier Parameters Calibration-Standards
Overall length 2015 mm (79.3 in) N/A
Engine Displacement 249 cm³ (15.2 cu in) N/A
Front Fork Length 120 mm (4.7 in) N/A
Dry Mass 128 kg (282 lbs) N/A

Technical content addresses: Engine removal and reinstallation, fuel and lubrication system maintenance, cooling system procedures, electrical system diagnostics, chassis component service, and servicing information including troubleshooting and special tools. The manual documents torque specifications for engine components to ensure proper structural misalignment prevention.

Maintenance guidelines are included for

periodical maintenance and tune-up procedures covering engine bolts and nuts, spark plugs, carburetors, and fuel lines.

OEM guidelines are included for

general information, including serial number location, breaking-in procedures, and special materials required for maintenance.

Transmission service information covers

clutch, transmission oil, gearshift pattern, and final reduction servicing.

HVAC system procedures are included for

(This section is not applicable to the RGV250 and is thus omitted).

Torque specifications are documented for

various chassis components such as steering stem, handlebars, front fork, rear wheel, and rear suspension, ensuring proper assembly and structural integrity.

FAQ

Confirm the **recommended** diagnostic procedures for the RGV250's electrical system? keyboard_arrow_down

13.0 - 15.0V (DC) at 5 000 r/min is the specified diagnostic voltage for the AC generator no-load performance.

What tools are required for **calibrated** fluid capacity requirements on the RGV250? keyboard_arrow_down

1.6 L (1.7/1.4 US/Imp qt) is the total coolant system capacity, requiring standard tools for draining and refilling.

Identify the **applicable** component identification for the RGV250's engine serial number? keyboard_arrow_down

The frame serial number or V.I.N. is stamped on the steering head pipe, with the engine serial number located on the rear side of the crankcase.

What procedures cover the **exact** adjustment procedures for the RGV250's carburetor idle speed? keyboard_arrow_down

0.7 mm is the specified clearance required for adjusting the throttle stop screw to achieve the minimum idle speed.

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Reviews (4)

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This service manual is incredibly detailed and easy to navigate. It helped me tackle my RGV250 repairs confidently!
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Rated 4 out of 5 stars
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A must-have for anyone looking to work on their Suzuki RGV250. The information is thorough and well-organized.
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The download process was a breeze, and the support team responded quickly to my questions. Highly recommend!