1989-1996 Suzuki RGV250 K/L/M/N/P/R/S/T Motorcycle Service Manual

Comprehensive documentation for Suzuki RGV250 models K-T (1989-1996). Covers engine, chassis, electrical, and more. Part number 99500-12077-01E.

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Suzuki Models Covered & Key Technical Specifications

Suzuki RGV250K, RGV250L, RGV250M, RGV250N, RGV250P, RGV250R, RGV250S, RGV250T (99500-12077-01E) — 1989–1996 Professional Database Sourcebook | RGV250 Series Archive.

  • Documented Charge Quantity: 249 cm³ (15.2 cu in) is standardized to the piston displacement volume Mapping.
  • Technical Alignment Specs: For optimal operation, 15–35°C (59–95°F) determines the carburetor operating temperature Configuration.
  • Universal Power Framework: 11,500 rpm -- signifies the maximum engine rotational limit Benchmarks.
  • Core Throughput Data: The formatter board requires 56.0 mm (2.208 in) for standard cylinder bore diameter Range.
  • Rated Gross Dimensions: Relief valve setting governs 9,860–10,825 kPa (1,430–1,570 psi) hydraulic pressure Sequences.
  • Principal Capacity Limits: 1.6 L (1.7/1.4 US/Imp qt) corresponds to the total coolant system capacity Baseline.
Technical Specifications
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Document Number / Seller:
23364 / Sarah Morgan
File Size:
22.98 MB
File Type:
ZIP
Language:
English
Pages:
216
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 25, 2025

Suzuki Manual Features & Content Preview

Practical Shop Manual: Suzuki RGV250 Motorcycle Service Manual (216 P.) Technical-Guide

Technical-Scope: RGV250K/L/M/N/P/R/S/T // Diagnostic-Area: Motorcycle / Engine Logic // Assembly-Group: Engine, Chassis, Electrical, etc. Practical.

Identifier Parameters Calibration-Standards
Overall length 2015 mm (79.3 in) N/A
Engine Displacement 249 cm³ (15.2 cu in) N/A
Front Fork Length 120 mm (4.7 in) N/A
Dry Mass 128 kg (282 lbs) N/A

Technical content addresses: Engine removal and reinstallation, fuel and lubrication system maintenance, cooling system procedures, electrical system diagnostics, chassis component service, and servicing information including troubleshooting and special tools. The manual documents torque specifications for engine components to ensure proper structural misalignment prevention.

Maintenance guidelines are included for

periodical maintenance and tune-up procedures covering engine bolts and nuts, spark plugs, carburetors, and fuel lines.

OEM guidelines are included for

general information, including serial number location, breaking-in procedures, and special materials required for maintenance.

Transmission service information covers

clutch, transmission oil, gearshift pattern, and final reduction servicing.

HVAC system procedures are included for

(This section is not applicable to the RGV250 and is thus omitted).

Torque specifications are documented for

various chassis components such as steering stem, handlebars, front fork, rear wheel, and rear suspension, ensuring proper assembly and structural integrity.

Manual FAQ, Purchase & Download Details

Can I view the engine, cooling, and transmission sections in this document to see their content structure? keyboard_arrow_down

Manual includes dedicated chapters for the engine, cooling system, and transmission. These sections contain various specification tables and technical references for the RGV250 motorcycle.

Which chapters offer exploded views or component breakdown illustrations for the motorcycle? keyboard_arrow_down

Document contains numerous exploded views and component breakdown illustrations across the engine, chassis, and cooling system sections.

What specific publication information confirms this is the correct manual for my Suzuki RGV250? keyboard_arrow_down

PDF document is identified by the publication number 99500-12077-01E. It represents a professional service resource covering the 1989-1996 model range from K to T editions. The file maintains original manufacturer content as established by the Suzuki Motor Corporation.

Does the specification table section list the required coolant, engine oil, and transmission oil capacities? keyboard_arrow_down

Specifications section lists total fluid capacities including engine oil, coolant volume, and transmission oil requirements for the motorcycle.

Are there wiring diagrams or electrical connector references included in the manual? keyboard_arrow_down

Electrical system chapter lists wiring diagrams and component references for the motorcycle. These visuals provide technical context for the electrical systems covered in the 216-page document.

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