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2000-2005 Kawasaki ZZR1200 C1-C3 motorcycle service manual

Models covered in this manual:

Kawasaki Motorcycle & Engine Company

Kawasaki ZZR1200 Series 2000-2005

  • 2000
    • ZZR1200 C1
  • 2001
    • ZZR1200 C1
  • 2002
    • ZZR1200 C1-C2
  • 2003
    • ZZR1200 C2-C3
  • 2004
    • ZZR1200 C3
  • 2005
    • ZZR1200 C3

File specifications

File size: 36.88 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.76 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • Service Information
  • Model Identification
  • Specifications
  • Torque Values

2. Periodic Maintenance

  • Maintenance Schedule
  • Maintenance Chart

3. Fuel System

  • Carburetor Adjustment
  • Fuel Filter and Line Inspection

4. Cooling System

  • Coolant Replacement
  • Radiator Inspection

5. Engine Top End

  • Cylinder Head Servicing
  • Valve Clearance Adjustment

6. Clutch

  • Clutch Operation
  • Clutch Assembly and Disassembly

7. Engine Lubrication System

  • Oil and Filter Change
  • Oil Pressure Measurement

8. Engine Removal/Installation

  • Procedures for Engine Removal
  • Installation Guide

9. Crankshaft/Transmission

  • Crankshaft Inspection
  • Transmission Maintenance

10. Wheels/Tires

  • Wheel Alignment
  • Tire Maintenance

11. Final Drive

  • Drive Chain Inspection
  • Sprocket Check

12. Brakes

  • Brake Fluid Replacement
  • Brake Pad Wear Check

13. Suspension

  • Shock Absorber Inspection
  • Fork Maintenance

14. Steering

  • Steering Play Adjustment
  • Steering Maintenance

15. Frame

  • Frame Inspection
  • Alignment Check

16. Electrical System

  • Battery Maintenance
  • Ignition System Check

17. Appendix

  • Troubleshooting
  • Wiring Diagrams

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