2006-2014 Kawasaki Vulcan900 Classic & VN900 Classic LT Motorcycle Service Manual

This comprehensive service manual provides detailed repair and maintenance procedures for the 2006-2014 Kawasaki Vulcan900 Classic and VN900 Classic LT models. Part Number 99969-0186-04.

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Document Details

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Document Number / Seller:
31208 / Sandra Henry
File Size:
12.02 MB
File Type:
PDF
Language:
English
Pages:
588
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 14, 2025

Models Covered & Key Technical Specifications

Kawasaki Vulcan900 Classic & VN900 Classic LT (99969-0186-04) - 2006-2014

Service Manual | Kawasaki Repository.

  • Designated Energy Draw: 37 kW at 5,700 r/min provides the maximum engine output.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Repair Manual: Kawasaki Vulcan900 Classic & VN900 Classic LT - Factory Maintenance & Repair Reference (2006-2014) Troubleshooting-Index

Operational-Framework: Motorcycle / Engine-Type // Component-Focus: V2-cylinder liquid-cooled / Engine-Type // Engine-Type: 903cc V2 DOHC.

procedures → specs → systems → table → intro

Featuring a modular arrangement of detailed procedures and specifications, this manual outlines the internal structure of the Vulcan900's systems. It documents essential technical notes, system overviews, and component-specific data.

Engine Components and Systems

This section details the engine's internal structure, including valve clearance adjustments and primary reduction systems.

Drivetrain and Chassis Specifications

Covers drivetrain components, including transmission gear ratios and final drive systems, along with frame specifications like caster angle and trail.

Braking and Suspension Systems

Documents procedures for brake system inspections and adjustments, along with suspension system maintenance.

Electrical System and Troubleshooting

Details the electrical system, including lights and switches, and provides a comprehensive DFI system troubleshooting guide.

Torque Specifications and Diagrams

The manual includes a detailed table of torque specifications for various fasteners, alongside exploded view diagrams.

This manual documents torque specifications for engine components to ensure proper corrosion joint prevention.

FAQ

Determine the **specific** torque specifications for engine mounting nuts? keyboard_arrow_down

44 N·m (4.5 kgf·m, 32 ft-lb) is specified for Engine Mounting Nuts (M10).

What **designated** safety precautions are mentioned for handling the fuel system? keyboard_arrow_down

Handle fuel with extreme care due to flammability; ensure good ventilation and avoid sparks.

Check the **critical** lubrication requirements for the steering stem? keyboard_arrow_down

Pack the upper and lower ball bearings with grease and apply a light coat of grease to the outer races and seals.

What does the **required** testing procedure involve for the FI indicator LED light? keyboard_arrow_down

Turn the ignition switch ON; the FI indicator LED light should go on, then off as engine oil pressure increases.

Reference the **specified** diagnostic procedures for a faulty ignition coil? keyboard_arrow_down

Inspect ignition coil input voltage at ECU; if readings are good, check wiring and then peak voltage for primary coils.

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This manual is a must-have for any Kawasaki VN900 owner. The download process was smooth, and I received the link quickly via email. The detailed instructions helped me tackle maintenance tasks easily. Highly recommend!