Iveco EUROCARGO Tector 6-26t F4AE0481/F4AE0681 Repair Manual (1210 P.)
Direct-injection common rail engine diagnostic & service specifications — F4AE0481D/C/A and F4AE0681E/D/B/A power variants. Complete repair procedures, torque values, and component replacement.
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Sample pages from the Iveco EUROCARGO Tector 6-26t F4AE0481/F4AE0681 Repair Manual (1210 P.) manual
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Models Covered & Key Technical Specifications
IVECO EUROCARGO Tector F4AE0481D, F4AE0481C, F4AE0481A, F4AE0681E, F4AE0681D, F4AE0681B, F4AE0681A — 2003 Engineering Registry for Tector Handbook Portfolio.
- Nominal Climate Parameters: 430–560 N·m (43.9–57.1 kgm) at 1200 rpm is specified as the engine maximum torque output Architecture.
- Principal Processing Speed: For optimal operation, 2700 rpm indicates the maximum rated engine speed Specifications.
- Measured Component Weight: The displacement capacity reaches 3900 cm³ (3.9 liters) for 4-cylinder configuration Configuration.
- Rated Tension Specs: 95–125 kW (130–170 HP) is configured at full power delivery for multi-variant engines Benchmarks.
- Technical Holding Capacity: The compression ratio is measured at 17:1 for diesel combustion chamber requirements Range.
- Design Ambient Limits: Coolant system capacity is designed for 82.2°C thermostat opening temperature with maximum cooling efficiency Baseline.
Professional Workshop Service Manual & Technical Specifications
Integrated Factory Electrical Manual: IVECO EUROCARGO Tector 6-26t Models F4AE0481D, F4AE0481C, F4AE0481A, F4AE0681E, F4AE0681D, F4AE0681B, F4AE0681A - Factory Service, Repair & Diagnostics System-Standards
Engineering-Base: F4AE0481D (130 HP), F4AE0481C (150 HP), F4AE0481A (170 HP), F4AE0681E (180 HP), F4AE0681D (210 HP), F4AE0681B (240 HP), F4AE0681A (275 HP) // Equipment-Series: Engine, Transmission, Drive Systems, Suspension Logic // Operational-Scope: 1,210 pages covering mechanical components, electrical integration, and factory specifications.
| System Component | Coverage Type | Documentation Level |
|---|---|---|
| Engine (F4 AE Series) | Specifications, assembly, disassembly | Complete technical data with torque specifications |
| Common Rail Fuel System | Hydraulic circuits, injector operation | Pressure specifications and component architecture |
| Transmission (Multiple Ratios) | Gearbox assembly and repair | Bearing adjustment procedures and specifications |
Systematizing the service groups into the manual structure, the document encompasses Engine systems, Clutch mechanisms, Transmission units (2855.5, 2855.6, 2865.6, 2870.9, 2895.9), Propeller shafts, Rear and front Axles, Suspension assemblies, Wheels and tire systems, Steering apparatus, Pneumatic braking circuits, Body and chassis sections, and Scheduled maintenance protocols.
Logically requiring attention to component interfaces, the manual provides technical specifications for engine displacement (3,900 cc for 4-cylinder, 5,900 cc for 6-cylinder configurations), compression ratios (17:1), maximum output ratings (95–202 kW across model variants), and maximum torque values (430–930 Nm depending on engine version). The document includes wiring diagrams illustrating electrical system architecture, sensor placement, and control unit interconnections. Engine pre-heating systems, oil pressure monitoring, coolant circulation pathways, and lubrication channel schematics are documented with reference designations. Clutch control specifications are provided for single-plate dry-type assemblies with engagement mechanisms and hydraulic control parameters. Transmission data encompasses gear ratios, bearing pre-load adjustment procedures using calibrated rings (thickness ranging from 2.40 mm to 4.1 mm), and synchronizer ring specifications. The manual documents torque specifications for the engine to ensure proper fastener preload and structural integrity across attachment points.
The service procedures detail removal and refitting sequences for major assemblies, disassembly instructions for component overhaul, bearing adjustment methodologies, and reassembly protocols. Diagnostic information includes blink code interpretation for electronic control unit fault detection, troubleshooting guides organized by symptom (starting difficulty, overheating, smoke emissions, anomalous noise), and performance parameter monitoring instructions. Special sections address fuel system pressures (250–1,450 bar range for common rail injection), oil pump specifications, coolant system circulation patterns, and turbocharger boost pressure characteristics. The document references specialized tools (99 series extractors, pullers, bearing adjustment gauges) necessary for proper component handling during service operations.
Keywords: IVECO, EUROCARGO, Tector, service manual, factory repair, diesel engine, common rail, transmission, hydraulic systems, diagnostic procedures.
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