Iveco EUROCARGO Tector 6-26t F4AE0481/F4AE0681 Repair Manual (1210 P.)

Direct-injection common rail engine diagnostic & service specifications — F4AE0481D/C/A and F4AE0681E/D/B/A power variants. Complete repair procedures, torque values, and component replacement.

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Document Details

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Document Number / Seller:
23398 / Mark Boyd
File Size:
341.71 MB
File Type:
PDF
Language:
English
Pages:
1210
Printable:
Yes
Category:
Truck
Last updated / verified
Jan 14, 2025

Models Covered & Key Technical Specifications

IVECO EUROCARGO Tector F4AE0481D, F4AE0481C, F4AE0481A, F4AE0681E, F4AE0681D, F4AE0681B, F4AE0681A — 2003 Engineering Registry for Tector Handbook Portfolio.

  • Nominal Climate Parameters: 430–560 N·m (43.9–57.1 kgm) at 1200 rpm is specified as the engine maximum torque output Architecture.
  • Principal Processing Speed: For optimal operation, 2700 rpm indicates the maximum rated engine speed Specifications.
  • Measured Component Weight: The displacement capacity reaches 3900 cm³ (3.9 liters) for 4-cylinder configuration Configuration.
  • Rated Tension Specs: 95–125 kW (130–170 HP) is configured at full power delivery for multi-variant engines Benchmarks.
  • Technical Holding Capacity: The compression ratio is measured at 17:1 for diesel combustion chamber requirements Range.
  • Design Ambient Limits: Coolant system capacity is designed for 82.2°C thermostat opening temperature with maximum cooling efficiency Baseline.

Professional Workshop Service Manual & Technical Specifications

Integrated Factory Electrical Manual: IVECO EUROCARGO Tector 6-26t Models F4AE0481D, F4AE0481C, F4AE0481A, F4AE0681E, F4AE0681D, F4AE0681B, F4AE0681A - Factory Service, Repair & Diagnostics System-Standards

Engineering-Base: F4AE0481D (130 HP), F4AE0481C (150 HP), F4AE0481A (170 HP), F4AE0681E (180 HP), F4AE0681D (210 HP), F4AE0681B (240 HP), F4AE0681A (275 HP) // Equipment-Series: Engine, Transmission, Drive Systems, Suspension Logic // Operational-Scope: 1,210 pages covering mechanical components, electrical integration, and factory specifications.

System Component Coverage Type Documentation Level
Engine (F4 AE Series) Specifications, assembly, disassembly Complete technical data with torque specifications
Common Rail Fuel System Hydraulic circuits, injector operation Pressure specifications and component architecture
Transmission (Multiple Ratios) Gearbox assembly and repair Bearing adjustment procedures and specifications

Systematizing the service groups into the manual structure, the document encompasses Engine systems, Clutch mechanisms, Transmission units (2855.5, 2855.6, 2865.6, 2870.9, 2895.9), Propeller shafts, Rear and front Axles, Suspension assemblies, Wheels and tire systems, Steering apparatus, Pneumatic braking circuits, Body and chassis sections, and Scheduled maintenance protocols.

Logically requiring attention to component interfaces, the manual provides technical specifications for engine displacement (3,900 cc for 4-cylinder, 5,900 cc for 6-cylinder configurations), compression ratios (17:1), maximum output ratings (95–202 kW across model variants), and maximum torque values (430–930 Nm depending on engine version). The document includes wiring diagrams illustrating electrical system architecture, sensor placement, and control unit interconnections. Engine pre-heating systems, oil pressure monitoring, coolant circulation pathways, and lubrication channel schematics are documented with reference designations. Clutch control specifications are provided for single-plate dry-type assemblies with engagement mechanisms and hydraulic control parameters. Transmission data encompasses gear ratios, bearing pre-load adjustment procedures using calibrated rings (thickness ranging from 2.40 mm to 4.1 mm), and synchronizer ring specifications. The manual documents torque specifications for the engine to ensure proper fastener preload and structural integrity across attachment points.

The service procedures detail removal and refitting sequences for major assemblies, disassembly instructions for component overhaul, bearing adjustment methodologies, and reassembly protocols. Diagnostic information includes blink code interpretation for electronic control unit fault detection, troubleshooting guides organized by symptom (starting difficulty, overheating, smoke emissions, anomalous noise), and performance parameter monitoring instructions. Special sections address fuel system pressures (250–1,450 bar range for common rail injection), oil pump specifications, coolant system circulation patterns, and turbocharger boost pressure characteristics. The document references specialized tools (99 series extractors, pullers, bearing adjustment gauges) necessary for proper component handling during service operations.

Keywords: IVECO, EUROCARGO, Tector, service manual, factory repair, diesel engine, common rail, transmission, hydraulic systems, diagnostic procedures.

FAQ

Reference the **specified** tool requirements for cylinder head work? keyboard_arrow_down

99395216 angle tightening gauge is required for applying 90° ± 5° torque angle to cylinder head fastening screws during both 2nd and 3rd stage tightening operations.

What are the **essential** electrical values for injection pressure control? keyboard_arrow_down

250 - 1450 bars is the injection pressure range controlled by the EDC7 control unit through PWM signal modulation to the pressure regulator solenoid valve.

Specify the **correct** calibration settings for secondary shaft bearing adjustment? keyboard_arrow_down

2.5 - 4.1 mm adjustment ring thickness series (in 0.1 mm increments) must be selected based on measured clearance values to achieve proper bearing preload on the transmission shaft.

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Reviews (4)

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I love how each section is clearly defined. It makes finding the information I need a breeze. A must-have for any technician!
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This manual is a lifesaver! The detailed breakdown of mechanical systems made repairs so much easier. Highly recommended!
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Rated 4 out of 5 stars
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The download process was smooth, and their email support was incredibly helpful. They responded quickly to my queries!