2004 Iveco Eurocargo Tector 6-10t Truck Repair Manual
Iveco Models Covered & Key Technical Specifications
Models: Iveco Eurocargo Tector 6-10t (2004)
Sub-models / Variants: ML60, ML65, ML75, ML80, ML90, ML100, /P (Air suspension), /FP (Front and rear air suspension), D (Double cabin), K (Dump body), R (Towing vehicle), 130HP, 150HP, 170HP, 180HP, 210HP
Model Year: 2004
Technical Data:
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Engine displacement: 3900 cc (4-cylinder variants)
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Compression ratio: 17:1
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Max torque: 680 Nm (F4AE0681D engine)
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Max power output: 210 HP (F4AE0681D engine)
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Engine stroke: 120 mm
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Injection type: Direct common rail
Iveco Manual Features & Content Preview
- Applies to 2004 Iveco Eurocargo Tector 6–10t trucks across the entire model range, including the ML60, ML65, ML75, ML80, ML90, and ML100 light-duty commercial vehicles
- Official OEM publication P/N 603.93.381, first edition October 2004
- Contains 1,184 pages of detailed diagnostic charts, component-level breakdowns, and assembly data
- Serves as the foundational documentation for the F4AE0481 and F4AE0681 Tector engine families used in the 6–10 ton truck range
Mechanical and Engine Systems
This 1,184-page manual delivers a complete breakdown of the Iveco Eurocargo Tector 6–10t powertrain, chassis, and electrical architecture. It details the manufacturer's specific methodology for servicing the F4AE0481 and F4AE0681 engine series. You will find comprehensive sections detailing cylinder head removal, piston and connecting rod assembly, and output shaft maintenance. Designed for the professional bay or serious DIY garage, it provides the exact diagnostic procedures, wear limit measurements, and structural tolerances required for precision work. Because working on heavy commercial systems carries inherent risks, ensure you adhere to standard shop safety protocols. If you are not professionally qualified, always consult a certified technician before attempting major powertrain or chassis repairs.
Specification and Technical Data Preview
The documentation features extensive technical reference material for Iveco Eurocargo Tector 6–10t engine overhaul procedures. This includes critical precision clearance data for cylinder barrels, pistons, and camshaft journals. Torque values for essential fasteners are clearly mapped out in multi-stage intervals. For example, the cylinder head bolt tightening sequence for 12x1.75 screws is specified in a precise 3-stage process, starting at either 35 Nm or 55 Nm depending on the bolt length. The manual also includes accurate fluid fill levels and capacities for gearbox variants 2855S.5 through 2870S.9 to ensure correct routine servicing and maintenance.
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