IVECO NEF Engine F4BE / F4GE Technical and Repair Manual

Documents service procedures for IVECO F4BE and F4GE engines, covering mechanical components, fuel systems, and troubleshooting. Includes part number P2D32N001E.

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Document Details

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Document Number / Seller:
30980 / Robert Moore
File Size:
43.17 MB
File Type:
PDF
Language:
English
Pages:
788
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Feb 3, 2025

Models Covered & Key Technical Specifications

IVECO NEF F4BE / F4GE (P2D32N001E) - 2004 Documents service procedures for IVECO F4BE and F4GE engines, covering mechanical components, fuel systems, and troubleshooting. Includes part number P2D32N001E. | Folder

  • Published Technical Data: 104 mm establishes the standard bore measurement Architecture.
  • Specific Clearance Data: For engine assembly, 0.25 to 0.294 mm defines the piston-to-cylinder barrel clearance Norms.
  • Integral Fuel Feed: VE 4/12 F -- signifies the fuel feed pump type Standards.
  • Operational Timing Data: The flywheel rotation requires 60º ± 5º angle dwell for proper timing Topology.
  • Fundamental Lubrication Pressure: Minimum idle oil pressure reaches 0.70 bar Parameters.
  • Universal Cooling System Data: Thermostat start of opening is 81 ± 2 ºC Standards.

Professional Workshop Service Manual & Technical Specifications

IVECO NEF Engine Technical and Repair Manual: F4BE/F4GE Series

System-Identifier: NEF ENGINES / Specification-Class: Industrial Applications / Application-Range: F4BE, F4GE Engines.

Technical Specifications Overview Specification Value Calibration-Data
Engine Type 4 CYLINDERS / 6 CYLINDERS -
Cycle Four-stroke diesel engine -
Injection Direct -
Bore 104 mm 0.25 to 0.294 mm
Stroke 132/120 mm -
Fuel Feed Type VE 4/12 F / VE 6/12 F PES 6A -
Injection Sequence 1-3-4-2 / 1-5-3-6-2-4 -

Table of Contents Summary

  • General Specifications
  • Clearance Data
  • Timing System
  • Cylinder Head
  • Valve Seats
  • Pistons
  • Crankshaft

System Documentation Service procedures are documented for the mechanical overhaul of the engine, covering component removal, assembly, and timing system checks. Calibration requirements are specified for critical engine parameters like valve clearance and injection timing to ensure optimal performance. Electrical system documentation covers sensor connections and component layouts for both 4-cylinder and 6-cylinder configurations. Troubleshooting procedures offer solutions for common engine anomalies, aiding in diagnosing and resolving issues efficiently. Disassembly instructions are documented for key components including the turbocharger, injection pump, and starter motor to facilitate maintenance and repair.

Torque specifications for critical engine components are provided to ensure proper assembly and cyclic stress resistance.

FAQ

What **necessary** electrical values are required for the starter? keyboard_arrow_down

3 kW - 12V BOSCH specifications are required for the starter unit.

Determine the **recommended** calibration settings for the cooling liquid temperature sensor. keyboard_arrow_down

80 ºC requires 0.304 ÷ 0.342 kΩ for proper calibration.

What **calibrated** clearance measurements are specified for the crankshaft? keyboard_arrow_down

68.987 to 69.013 mm is the specified journal diameter for the crankshaft.

Check the **applicable** torque specifications for the cylinder head bolts. keyboard_arrow_down

M12 x 140 bolts require 40 Nm + 180 deg's for proper torque application.

What does the manual state regarding **exact** safety precautions for oil filters? keyboard_arrow_down

A quantity of about 1 kg of oil is contained within the filter; proper container and caution are advised during replacement.

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Reviews (2)

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Rated 4 out of 5 stars
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This manual is incredibly comprehensive and easy to follow. The troubleshooting guide is particularly helpful! I also appreciated the prompt email support when I had questions about the download process.