2004-2005 Iveco Daily 29L, 35S, 35C, 40C, 45C, 50C, 60C, 65C Commercial Vehicles Repair Manual (P/N 603.93.281)
1898 Pages • 167.43 MB • Instant, Printable PDF
Iveco Models Covered & Key Technical Specifications
Models: Iveco Daily 29L, 35S, 35C, 40C, 45C, 50C, 60C, 65C
Sub-models / Variants: Chassis Cabs, Vans, Chassis Cowls, Cut Aways, Minibus, Glazed Vendor, 2WD, 4WD, Single rear wheels, Twin rear wheels
Trade Names: Daily
Model Years: 2004–2005
Serial Numbers: Engine No. 3089322 and later
Technical Data:
- Engine type: 4-Cylinder Diesel (8140, F1A, F1C series)
- Engine displacement: 2800 cc
- Cylinder configuration: 4 on-line
- Compression ratio: 18:1
- Power output: 64.7 kW to 110.5 kW (depending on variant)
- Fuel system: Common Rail MS6.3 / EDC 16 or Rotary Mechanical Injection
- Transmission types: 5-speed and 6-speed manual (ZF 5S/6S/6AS series)
- Injection pressure: 1350 bar
Iveco Manual Features & Content Preview
- 1898-page OEM technical reference (publication P/N 603.93.281, May 2004 edition with February 2005 updates)
- Covers 29L through 65C variants equipped with diesel engines
- Documents the 8140, F1A, and F1C engine platforms
- Contains 56 exploded-view diagrams, 16 troubleshooting flow charts, and 45 torque specification tables
Technical Documentation Overview
This 2004–2005 Iveco Daily service publication details the vehicle's complete mechanical and electronic architecture. It breaks down major engine overhauls for the 8140, F1A, and F1C platforms. The chapters outline cylinder head removal, timing belt service, and injector maintenance. Moving to the chassis, the text addresses gearbox removal, propeller shaft configurations, and rear axle adjustments. It also delivers system-wide reference values. You get precise specifications for sensors, actuators, and central control units like the MS6.3 or EDC 16.
Engine and Chassis Specifications
The resource provides comprehensive torque collections, tolerance charts, and fluid capacity tables across the 29L to 65C range. Intake valve clearance is specified at 0.11–0.20 mm. Cylinder head bolt torque values require a multi-stage sequence, finishing with a 180° ± 10° angle. The 4-cylinder engine idle speed is set at 800 ± 25 rpm. Detailed wiring diagrams map out the 2004–2005 electronic systems. Working on commercial drivetrains involves heavy components and high-pressure fuel systems. Always verify the load capacities of your shop equipment and follow the documented sequence of operations to prevent structural failure or physical injury.
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