1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual

Wiring diagrams, specifications, and repair sequences for the drive train, cooling system, and electrical systems of the Yamaha Mountain Max 1997-1999. P/N 90890-01701, YS-01880

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Document Details

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Document Number / Seller:
31296 / Daniel Stewart
File Size:
19.81 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 3, 2025

Models Covered & Key Technical Specifications

Yamaha Mountain Max (90890-01701, YS-01880) -- 1997-1999 Service Manual | Segment

  • Measured Ambient Limits: For optimal operation, 0-20C defines the environmental limit Range.
  • Specific Cycle Rate: The primary clutch requires 81.0 mm for standard operation Benchmarks.
  • Baseline Size Parameters: 23/39 signifies the gear ratio for standard operation Requirements.
  • Approved Fastening Values: 20 Nm (20 m•kg, 14.5 ft•lb) establishes the active torque specification Threshold.
  • Fundamental Charge Quantity: The secondary clutch requires 64 Nm (6.4 m•kg, 46 ft•lb) for standard operation Sequences.
  • Reference Heat Tolerance: 0.5 mm (0.02 in) signifies the wear limit for the secondary clutch Baseline.

Professional Workshop Service Manual & Technical Specifications

Specialized Service Field Manual: Snowmobile DL repair manual: 1997-1999 Yamaha Mountain Max 500, 600, 700 (VT600, MM600, VX700SX, MM700) Information-Suite

Performance-Values: 1997-1999 Yamaha Mountain Max 500/600/700 (90890-01701, YS-01880) // Component-Focus: Snowmobile / DL Logic // Performance-Values: 23/39 gearing, 81.0 mm primary spring length, 64 Nm secondary clutch torque.

Assessment-Element Technical-Path Calibration-Spec
Drive Belt Torque Primary Sheave 120 Nm
Gear Ratio Drive Sprocket 23/39
Clutch Spring Secondary 81.0 mm
Idle Speed Carburetor 1500-1700 RPM
Final Drive Gear Rear Sprocket 20/39
Throttle Stop Screw Carburetor 1.5 mm

The documentation provides guidance on the drive train, cooling system, and electrical systems. Topics covered include detailed diagrams and procedures for disassembly, inspection, and assembly of key components.

Clearance measurements are addressed for engine and chassis components.

Effectively requiring 1.5 mm for throttle stop screw adjustments and other specified measurements to ensure proper system function.

Special procedures are addressed for engine and cooling system maintenance.

This includes coolant replacement and engine overhaul procedures, ensuring optimal performance and longevity.

Verification procedures are included for electrical systems.

Covering troubleshooting for the starting, charging, and ignition systems, with circuit diagrams to aid diagnostics.

Repair information is provided for power train components.

This includes detailed instructions for the primary and secondary sheave, drive chain, and associated parts.

The document includes coverage of fuel system and carburetion.

Explaining fuel pump operation, carburetor synchronization, and fuel level adjustments for all models. ...documents torque specifications for the primary sheave assembly and secondary clutch to ensure proper joint separation prevention.

FAQ

Assess the **critical** calibration settings for the drive belt. keyboard_arrow_down

35 mm is the maximum specified belt width to ensure proper operation.

What components are **required** for coolant system maintenance? keyboard_arrow_down

3.4 L (3.4 US qt) is the total coolant amount for the VX600/MM600 models, referencing pages 6-8 for procedures.

Confirm the **specified** torque specifications for the drive sprocket. keyboard_arrow_down

120 Nm (12.0 m•kg, 87 ft•lb) is the torque value for the primary sheave assembly, detailed on page 4-1.

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