1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual

Wiring diagrams, specifications, and repair sequences for the drive train, cooling system, and electrical systems of the Yamaha Mountain Max 1997-1999. P/N 90890-01701, YS-01880

4.6starstarstarstarstar_half(5)
visibility Preview Available
Yamaha 1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual manual page preview - page 1 of 276

Sample pages from the 1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual manual

Yamaha 1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual manual preview page 1 - thumbnail
Yamaha 1997-1999 Yamaha Mountain Max 500/600/700 Service Repair Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages
$17.85 (incl. VAT) Instant Download / No Shipping Fees
1 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha Mountain Max 500, Yamaha Mountain Max 600, Yamaha Mountain Max 700
Sub-models / Variants: VX500XT, VX500XTC, VX500XTCE, VX500XTCR, VT500, VT500 EUR, VX600XT, VX600XTC, VX600XTCE, VX600XTCR, VX600SX, VT600, MM600, VX700SX, MM700
Trade Names: Mountain Max
Build Years: 1997–1999
Technical Data:

  • Engine idle speed: 1,450–1,650 r/min (600); 1,500–1,700 r/min (500, VT600, MM600); 1,500–1,700 r/min (700)
  • Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
  • Drive V-belt length: 1,119–1,129 mm (44.063–44.437 in)
  • Track deflection: 25–30 mm (0.98–1.18 in)
  • Ski toe-out: 5–20 mm (0.20–0.79 in) (VX500/600XT); 3–18 mm (0.12–0.71 in) (VT600/VX700SX/MM600/700)
  • Brake disc minimum thickness: 9.0 mm (0.35 in)
  • Oil tank capacity: 2.4 L (2.1 Imp qt, 2.5 US qt)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
31296 / Daniel Stewart
File Size:
19.81 MB
File Type:
PDF
Language:
English
Pages:
276
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 3, 2025

Yamaha Manual Features & Content Preview

1997–1999 Yamaha Mountain Max Service Manual

  • This 1997–1999 Yamaha Mountain Max service manual covers the 500, 600, and 700 models, including XT, XTC, XTCE, XTCR, and SX trim variants.
  • Official Yamaha publication P/N 90890-01701, covering engine, chassis, and drivetrain components for the three-year production run.
  • Contains 10 detailed chapters featuring over 100 component exploded-view diagrams and specialized torque specification tables for critical fasteners.
  • Files are delivered as a direct download the moment payment clears.
  • No shipping wait — the PDF is available immediately after purchase.
  • Full-text search finds any part number in seconds.
  • OCR text layer lets you jump to a torque spec by keyword.
  • This original OEM publication remains the standard reference for 1997–1999 Mountain Max tuning, documenting specific high-altitude carburetor and clutch settings.

Technical Scope and Documentation

The 1997–1999 Yamaha Mountain Max manual organizes technical data into logical chapters covering general machine identification, periodic inspection, and chassis maintenance. This publication details engine overhaul procedures, cooling systems, carburetion, and electrical system diagnostics for the 500, 600, and 700 displacement variants. The chassis section outlines steering, ski alignment, and suspension tuning parameters tailored for mountain riding conditions.

Specification Highlights

Engine cooling system capacity for the 1997–1999 Yamaha Mountain Max MM700 is documented at 4.5 liters. Intake and exhaust bolt torque for the 1997–1999 Yamaha Mountain Max 700 is specified at 27 Nm. Secondary clutch spring free length wear limit is listed at 75 mm in the power train section. Learn more about how factory workshop documentation is structured for these machines.

An official 276-page Yamaha OEM workshop manual covering the 1997–1999 Yamaha Mountain Max, documenting engine, chassis, electrical, and drivetrain specifications for the full range of 500, 600, and 700 model variants.

Manual FAQ, Purchase & Download Details

What components are featured in the exploded diagrams and assembly illustrations within this Yamaha service manual? keyboard_arrow_down

Document contains detailed diagrams showing the breakdown of systems such as the cooling system, powertrain components, and electrical assemblies. These illustrations highlight the positioning of mated parts, gaskets, and seals to aid in recognizing component structure.

Is the publication reference for the 1997-1999 Yamaha Mountain Max included in this PDF? keyboard_arrow_down

Yes, this digital archive includes the official service manual content originally issued for the 1997-1999 Yamaha Mountain Max 500, 600, and 700 models.

Are there specification tables listed that contain tightening values and wear limits for the primary and secondary clutches? keyboard_arrow_down

Manual includes technical specification chapters that list active torque threshold values for various fasteners and components. These tables also reference standard operating benchmarks, such as gear ratios and wear limits for clutch assemblies.

Which chapters provide information regarding electrical components, connector pinouts, or wiring schematics? keyboard_arrow_down

Chapter 8 is dedicated to electrical systems and contains reference information for testing components, while the special tools section lists the specific testers used for electrical service.

Customer Reviews

Read what our customers say about this Yamaha Snowmobile manual and share your own experience.