Suzuki DT150/DT200 Outboard Service Manual 1986–2003
Official Suzuki DT150/DT200 outboard service manual covering 1986-2003 models. Includes detailed procedures, specifications, and troubleshooting for all systems, ensuring optimal performance and longevity of your V6 outboard.
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Models Covered & Key Technical Specifications
Suzuki DT150/DT200 Outboard Service Manual 1986–2003
Documents DT150/DT200 service procedures | Series: 1986–2003 Bundle.
- Design Specifications: 2.7 liter 60° V6 architectures establish the core engine architecture.
- Nominal Cooling Data: For optimal thermal management, 6.0 liters (12.7 US qt) ethylene glycol cooling logic provides the necessary parameters.
- Technical Power Output: 1.4 kW starter motor output controls the heavy-duty electrical framework.
- Standard Combustion Parameters: For precise ignition, 1.0–1.1 mm (0.039–0.043 in.) spark plug gap parameters are required.
- Nominal Lubrication Standard: 3.7 liters (7.8 US pt) engine oil logic ensures the primary lubrication framework.
- Design Feed Speed: Recommended operating range from 5000–8000 RPM dictates the engine performance framework.
Professional Workshop Service Manual & Technical Specifications
Suzuki DT150/DT200 Outboard Service Manual 1986–2003 (616 Pages) | Service Standards Electrical-Reference
Series-Validation: DT150, DT200, DT150SS, DT150 Super Six, V6 Outboard Models | System-Coverage: Power Unit, Fuel System, Ignition System / Electrical | Subsystem-Focus: Troubleshooting, Maintenance, Specifications
Outlining the operational framework across various systems and components, this manual details removal, disassembly, inspection, and reassembly procedures. It covers essential maintenance tasks, specifications, and troubleshooting guidance to ensure your Suzuki outboard motor operates efficiently and reliably.
| MIDDLE | Metric | Parameters | Calibration-Data |
|---|---|---|---|
| Engine Type | Cycle | 6 | |
| Bore | mm (in) | 84 (3.3) | |
| Stroke | mm (in) | 81 (3.2) | |
| Total Displacement | cm³ (cu in) | 2692 (164.3) | |
| Standard Spark Plug | NGK | BHS-10 |
This manual documents torque specifications for various components to ensure proper vibration dampening and assembly integrity. It provides comprehensive coverage for engine disassembly, troubleshooting common issues, and detailed diagrams for each system.
Key procedures are outlined for the following systems and components: Electrical and Ignition System, Fuel System, Oil Injection System, Power Unit, Housing and Bracket, Power Trim and Tilt, Lower Unit, and Motor Setting/Optional Parts.
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