Kawasaki KZ/ZX/ZN manual - Expert repairs on 1000cc-1100cc, covers 1981-2002
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Models Covered & Key Technical Specifications
Kawasaki Motorcycle & Engine Company
- KZ1000 J1, J2 Standard (1981-1982)
- KZ1000 K1, K2 LTD (1981-1982)
- KZKKIO Ml, M2 CSR (1981-1982)
- KZ1000 R1, R2 Replica (1982-1983)
- KZ1100A1.A2, A3 Standard (1981-1983)
- KZ1100B1, B2 GP(1981-1982)
- KZ1100 D1, D2 Spectre (1952-1983)
- KZ1100L1 LTD-shaft(1983)
- ZX1100A1, A2 (1983-1984)
- ZN1100B1, B2 (1984-1985)
- Z1000 Police Model P1-P21 (1982-2002)
- Z1000J1, J2 (1981-1982)
- Z1000K1, K2 (1981-1982)
- Z1100A1, A2 (1981-1982)
- Z1100B1, B2 (1981-1982)
- Z1000J3(1983)
- Z1000R2(1983)
- Z1100D2(1983)
- Z1100 A1,A2 (1983-1984)
- Z1100A3(1985)
Professional Workshop Service Manual & Technical Specifications
Table of Contents
Chapter One: General Information
- Quick Reference Data
- Manual Organization
- Safety
- Tools
- Shop Tools
- Special Tools
- Service Supplies
- Motorcycle Identification
- Troubleshooting Equipment
Chapter Two: Troubleshooting
- Engine
- Transmission
- Clutch and Drivetrain
- Fuel System
- Ignition System
- Electrical System
- Cooling System
- Brakes
- Suspension
- Steering
Chapter Three: Lubrication, Maintenance and Tune-Up
- Model Identification
- Break-In
- Daily Checks
- Recommended Lubricants
- Maintenance Intervals
- Torque Specifications
- Engine Oil and Filter
- Air Filter
- Fuel System Inspection
- Carburetor Synchronization
- Spark Plug Service
- Valve Clearance Adjustment
- Ignition Timing
- Brake System Inspection
- Clutch Adjustment
- Drive Chain/Belt Adjustment
- Cooling System Inspection
- Suspension Adjustment
- Tire Inspection
- Battery Maintenance
- Cleaning and Storage
Chapter Four: Engine
- Engine Removal/Installation
- Cylinder Head and Valves
- Cylinder and Piston
- Crankcase, Crankshaft, and Balancer
- Clutch
- Oil Pump
- Engine Assembly
Chapter Five: Clutch
- Clutch Removal/Installation
- Clutch Inspection
- Clutch Adjustment
Chapter Six: Transmission
- Transmission Removal/Installation
- Transmission Disassembly/Assembly
- Shift Mechanism
Chapter Seven: Carburetion and Exhaust Systems
- Carburetor Removal/Installation
- Carburetor Disassembly/Assembly
- Carburetor Adjustment
- Fuel Petcock
- Exhaust System
Chapter Eight: Fuel Injection Systems (if applicable)
- Fuel Injection Overview
- Fuel Injection Removal/Installation
- Fuel Injection Adjustment
Chapter Nine: Electrical System
- Wiring Diagrams
- Battery
- Charging System
- Ignition System
- Starting System
- Lighting System
- Switches
- Instruments
Chapter Ten: Wheels, Tires and Brakes
- Wheel Removal/Installation
- Tire Removal/Installation
- Tire Inspection
- Brake System Overview
- Front Brake
- Rear Brake
- Brake Fluid Replacement
- Brake Pad/Shoe Replacement
- Brake Disc/Drum Inspection
Chapter Eleven: Suspension
- Front Suspension
- Rear Suspension
- Steering
Chapter Twelve: Police Model Service Information
- Specific Adjustments and Service
- Additional Components
- Electrical Systems
- Special Tools
Index
Wiring Diagrams
FAQ
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