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1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 1
1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 2
1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 3
1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 4
1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 5
1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual Preview image 6

1981-2002 Kawasaki KZ, ZX, ZN, 1000cc-1100cc service, repair maintenance manual

Models covered in this manual:

Kawasaki Motorcycle & Engine Company 

- KZ1000 J1, J2 Standard (1981-1982)
- KZ1000 K1, K2 LTD (1981-1982)
- KZKKIO Ml, M2 CSR (1981-1982)
- KZ1000 R1, R2 Replica (1982-1983)
- KZ1100A1.A2, A3 Standard (1981-1983)
- KZ1100B1, B2 GP(1981-1982)
- KZ1100 D1, D2 Spectre (1952-1983)
- KZ1100L1 LTD-shaft(1983)
- ZX1100A1, A2 (1983-1984)
- ZN1100B1, B2 (1984-1985)
- Z1000 Police Model P1-P21 (1982-2002)
- Z1000J1, J2 (1981-1982)
- Z1000K1, K2 (1981-1982)
- Z1100A1, A2 (1981-1982)
- Z1100B1, B2 (1981-1982)
- Z1000J3(1983)
- Z1000R2(1983)
- Z1100D2(1983)
- Z1100 A1,A2 (1983-1984)
- Z1100A3(1985)

File specifications

File size: 41.96 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.86 Minutes
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Product Information

Table of Contents

Chapter One: General Information

  • Quick Reference Data
  • Manual Organization
  • Safety
  • Tools
    • Shop Tools
    • Special Tools
  • Service Supplies
  • Motorcycle Identification
  • Troubleshooting Equipment

Chapter Two: Troubleshooting

  • Engine
  • Transmission
  • Clutch and Drivetrain
  • Fuel System
  • Ignition System
  • Electrical System
  • Cooling System
  • Brakes
  • Suspension
  • Steering

Chapter Three: Lubrication, Maintenance and Tune-Up

  • Model Identification
  • Break-In
  • Daily Checks
  • Recommended Lubricants
  • Maintenance Intervals
  • Torque Specifications
  • Engine Oil and Filter
  • Air Filter
  • Fuel System Inspection
  • Carburetor Synchronization
  • Spark Plug Service
  • Valve Clearance Adjustment
  • Ignition Timing
  • Brake System Inspection
  • Clutch Adjustment
  • Drive Chain/Belt Adjustment
  • Cooling System Inspection
  • Suspension Adjustment
  • Tire Inspection
  • Battery Maintenance
  • Cleaning and Storage

Chapter Four: Engine

  • Engine Removal/Installation
  • Cylinder Head and Valves
  • Cylinder and Piston
  • Crankcase, Crankshaft, and Balancer
  • Clutch
  • Oil Pump
  • Engine Assembly

Chapter Five: Clutch

  • Clutch Removal/Installation
  • Clutch Inspection
  • Clutch Adjustment

Chapter Six: Transmission

  • Transmission Removal/Installation
  • Transmission Disassembly/Assembly
  • Shift Mechanism

Chapter Seven: Carburetion and Exhaust Systems

  • Carburetor Removal/Installation
  • Carburetor Disassembly/Assembly
  • Carburetor Adjustment
  • Fuel Petcock
  • Exhaust System

Chapter Eight: Fuel Injection Systems (if applicable)

  • Fuel Injection Overview
  • Fuel Injection Removal/Installation
  • Fuel Injection Adjustment

Chapter Nine: Electrical System

  • Wiring Diagrams
  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System
  • Switches
  • Instruments

Chapter Ten: Wheels, Tires and Brakes

  • Wheel Removal/Installation
  • Tire Removal/Installation
  • Tire Inspection
  • Brake System Overview
  • Front Brake
  • Rear Brake
  • Brake Fluid Replacement
  • Brake Pad/Shoe Replacement
  • Brake Disc/Drum Inspection

Chapter Eleven: Suspension

  • Front Suspension
  • Rear Suspension
  • Steering

Chapter Twelve: Police Model Service Information

  • Specific Adjustments and Service
  • Additional Components
  • Electrical Systems
  • Special Tools

Index

Wiring Diagrams

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