In-Depth Service Manual: Triumph Tiger 800, Tiger 800 (ABS), Tiger 800XC & Tiger 800XC (ABS) Motorcycles (2010)
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Models Covered & Key Technical Specifications
- Tiger 800 (2010)
- Tiger 800 (ABS) (2010)
- Tiger 800XC (2010)
- Tiger 800XC (ABS) (2010)
Professional Workshop Service Manual & Technical Specifications
Triumph Tiger 800, 800 (ABS), 800XC & 800XC (ABS) Service Manual (2010)
This professional-grade Service Manual (Part Number 3856760, Issue 1) is the definitive resource for the first generation of Triumph’s mid-sized adventure icons. Specifically written for the 2010 launch models, this manual provides the technical depth required to maintain, diagnose, and repair the Tiger 800 and the off-road-focused Tiger 800XC, including all ABS-equipped variants.
Whether you are a professional technician or a dedicated owner performing your own garage maintenance, this guide offers the exact specifications used by Triumph dealership service departments to ensure your triple-cylinder engine remains in peak condition.
Detailed Model Coverage:
- Triumph Tiger 800 (2010)
- Triumph Tiger 800 (ABS) (2010)
- Triumph Tiger 800XC (2010)
- Triumph Tiger 800XC (ABS) (2010)
Comprehensive Technical Sections:
The manual is structured into logical, high-impact sections designed for quick navigation on both desktop and mobile devices:
- General Information & Scheduled Maintenance: Complete service schedules, torque settings, and fluid capacities (including Showa SS8 fork oil volumes: 553cc for the Tiger 800 and 484cc for the Tiger 800XC).
- Engine Management & Fuel System: In-depth coverage of the fuel injection system, engine control module (ECM), and specialized components like the engine immobiliser and Tyre Pressure Monitoring System (TPMS).
- Engine Mechanical: Step-by-step instructions for the cylinder head, camshafts, valves, clutch, and transmission. It also covers the crankshaft, connecting rods, and piston assemblies with precise wear limits.
- Chassis & Suspension: Specific data for the different suspension setups, detailing the 19-inch front wheel of the standard Tiger versus the 21-inch spoked front wheel of the XC.
- Braking & ABS: Full diagnostics for the ABS modulator, wheel speed sensors, and pulser rings, including system circuit diagrams and pin numbering for the ABS ECM.
- Electrical & Diagnostics: Comprehensive wiring diagrams and troubleshooting guides for the charging system (1.4A max charge rate) and the immobiliser system (supporting up to four keys).
Key Technical Insights for Owners:
- Immobiliser System: Learn how the transponder chip and antenna coil communicate with the TPMS control module to secure your motorcycle.
- ABS Diagnostics: Understand the self-diagnostic function that monitors solenoid valves and motor relays, and how to interpret the ABS warning light.
- Service Data Sheets: Quick-reference charts for chain lubrication, spark plug gaps (0.7 mm NGK CR9EK), and drive chain slack (15-25 mm for Tiger 800; 20-30 mm for Tiger 800XC).
Professional Features:
- Exploded View Diagrams: High-quality illustrations reveal the exact placement of every washer, bolt, and seal.
- Special Tool Requirements: Identifies the mandatory Triumph diagnostic tools and service equipment needed for advanced repairs.
- Safety First: Includes critical torque specifications (e.g., 110 Nm for rear axle nuts) to ensure every component is installed to factory safety standards.
Maximize the lifespan of your Triumph Tiger and ensure its resale value by following the official factory service procedures. This manual is an essential addition to any Tiger owner's toolkit.
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