2010 Triumph Tiger 800, 800 (ABS), 800XC & 800XC (ABS) Motorcycles Service Manual

Tiger 800 models — service procedures for engine, chassis, and electrical systems. PN 3856760, Issue 1, 12.2010

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Triumph Models Covered & Key Technical Specifications

Models: Triumph Tiger 800, Triumph Tiger 800 (ABS), Triumph Tiger 800XC, Triumph Tiger 800XC (ABS)
Sub-models / Variants: 800, 800XC, ABS, Standard
Trade Names: Tiger 800, Tiger 800XC
Build Years: 2010–2013
Technical Data:

  • Engine displacement: 800 cc
  • Engine configuration: 3-cylinder, 12-valve, DOHC, liquid-cooled
  • Bore x stroke: 74 x 61.94 mm
  • Compression ratio: 11.1:1
  • Maximum power: 70 kW (95 PS/94 bhp) at 9,300 rpm
  • Maximum torque: 79 Nm (58 lb-ft) at 7,850 rpm
  • Transmission: 6-speed constant mesh
  • Clutch type: Wet multi-plate, cable actuated
  • Fuel tank capacity: 19 liters
  • Oil capacity (dry fill): 3.75 liters
  • Fuel type: Unleaded 91 RON (U.S. 87 CLC/AKI)
Technical Specifications
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Document Number / Seller:
31571 / Walter Edwards
File Size:
197.79 MB
File Type:
PDF
Language:
English, German, Spanish, French, Italian, Chinese
Pages:
513
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 23, 2025

Triumph Manual Features & Content Preview

Technical Scope and Service Data for the 2010–2013 Triumph Tiger 800 and Tiger 800XC

  • Covers 2010–2013 Triumph Tiger 800 and Tiger 800XC, including both base and ABS-equipped motorcycle configurations
  • Official Triumph publication P/N 3856760, issue 1, December 2010
  • Includes 513 pages featuring detailed exploded-view diagrams, engine management circuit schematics, torque specification tables, and clutch service sequences
  • File link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • This 2010 first edition is the primary OEM service document used for the launch and early production build cycles of the Tiger 800 series

Manual Content Preview

This 513-page Triumph Tiger 800 and Tiger 800XC factory service manual provides technical information for engine, chassis, and electrical maintenance. Coverage spans all major systems, including cylinder head and valve train assembly, clutch and transmission service, fuel management systems, and suspension calibration. It includes detailed instructions for major components like the camshaft drive chain tensioner, alternator testing, and starter circuit troubleshooting.

Technical details within this manual include extensive specifications for mechanical clearances and torque values. The cylinder head bolt torque is documented in a three-stage sequence, with a final 120° turn specified. Intake valve clearance is documented at 0.10–0.20 mm in the engine specification table. The Tiger 800 coolant system capacity is specified at 2.4 liters. Final drive chain wear check intervals are listed for every 800 km in the maintenance section. Reference what an OEM service publication covers to understand how the factory structures its diagnostic and assembly data.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 513-page Triumph OEM workshop manual covering the 2010–2013 Tiger 800 and 800XC, documenting comprehensive engine, chassis, electrical, and fuel injection specifications for these dual-sport motorcycle models.

Manual FAQ, Purchase & Download Details

Which engine and chassis component areas are covered in the tightening specification tables? keyboard_arrow_down

Torque wrench settings section lists values for the cylinder head, clutch, crankshaft, engine covers, transmission, suspension, and braking systems.

Are there reference sections for the electrical and ignition systems included in this document? keyboard_arrow_down

Manual contains specific chapters for electrical equipment, circuit diagrams, and ignition system safety precautions. It also includes sections on tracing circuits, the alternator and charging system, and the starting circuit.

Is the document organized to show deep coverage for specific motorcycle systems? keyboard_arrow_down

Table of contents outlines comprehensive coverage for major areas including the engine, fuel system, chassis, electrical components, and suspension.

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