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2001-2008 Kawasaki KAF620 Mule 3010 service manual Preview image 1
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2001-2008 Kawasaki KAF620 Mule 3010 service manual

Includes the following models

  • 2001 Kawasaki KAF620 Mule 3010
  • 2002 Kawasaki KAF620 Mule 3010
  • 2003 Kawasaki KAF620 Mule 3010
  • 2004 Kawasaki KAF620 Mule 3010
  • 2005 Kawasaki KAF620 Mule 3010
  • 2006 Kawasaki KAF620 Mule 3010
  • 2007 Kawasaki KAF620 Mule 3010
  • 2008 Kawasaki KAF620 Mule 3010

File specifications

File size: 9.01 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.18 Minutes
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Product Information

Table of Contents:

1. General Information

  • Model Identification
  • Serial Number Location
  • Specifications
  • Torque Specifications
  • Service Specifications

2. Periodic Maintenance

  • Maintenance Schedule
  • Engine Oil and Filter
  • Air Cleaner
  • Fuel System Inspection
  • Drive Belt Inspection
  • Brake System Inspection

3. Fuel System

  • Fuel Tank
  • Fuel Pump
  • Fuel Injection System
  • Fuel Line Inspection

4. Cooling System

  • Radiator and Hoses
  • Coolant Replacement
  • Water Pump Inspection
  • Thermostat

5. Engine Top End

  • Cylinder Head Removal and Installation
  • Valve Clearance Adjustment
  • Camshaft Inspection
  • Timing Chain and Sprockets

6. Converter System

  • Converter Belt Replacement
  • Driven Pulley Inspection
  • Drive Pulley Inspection

7. Engine Lubrication System

  • Oil Pump Removal and Installation
  • Oil Filter Replacement
  • Lubrication Circuit

8. Engine Removal/Installation

  • Engine Removal Procedure
  • Engine Installation Procedure

9. Engine Bottom End

  • Crankshaft Removal and Installation
  • Connecting Rod Inspection
  • Piston and Rings

10. Transmission

  • Transmission Removal and Installation
  • Gear Inspection
  • Shift Mechanism

11. Wheels/Tires

  • Wheel Removal and Installation
  • Tire Inspection and Replacement
  • Wheel Bearing Inspection

12. Final Drive

  • Differential Removal and Installation
  • Drive Shaft Inspection
  • Gear Oil Replacement

13. Brakes

  • Brake Pad Replacement
  • Brake Disc Inspection
  • Brake Line Inspection
  • Master Cylinder

14. Suspension

  • Front Suspension Inspection
  • Rear Suspension Inspection
  • Shock Absorber Replacement

15. Steering

  • Steering Gear Inspection
  • Tie Rod End Replacement
  • Steering Column Inspection

16. Frame

  • Frame Inspection
  • Body Panel Removal and Installation
  • Seat Removal and Installation

17. Electrical System

  • Battery Inspection
  • Charging System
  • Ignition System
  • Lighting System
  • Wiring Diagrams

18. Appendix

  • Special Tools
  • Service Data
  • Troubleshooting Guide

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