- Polaris Sportsman 500 (1996)
- Polaris Sportsman 500 (1997)
- Polaris Sportsman 500 (1998)
- Polaris Sportsman 500 (1999)
- Polaris Sportsman 500 (2000)
- Polaris Sportsman 500 (2001)
- Polaris Sportsman 500 (2002)
- Polaris Sportsman 500 (2003)
Comprehensive Polaris Sportsman 500 Service Manual (1996-2003)






File Specifications
- File Size: 154.84 MB
- File Type: PDF
- Language: English
- Printable: Yes
- Estimated Download Time: 3.17 Minutes
Models Covered in this Manual
Product Information
Overview
The Polaris Sportsman 500 Service Manual (1996-2003) is an essential guide for anyone looking to maintain or repair their ATV. Offering detailed instructions and diagrams, this manual covers everything from routine maintenance checks to intricate engine repairs. Written with both the novice and experienced mechanic in mind, it equips users with the knowledge necessary for effective ATV service and troubleshooting.
Key Features
- General Information: Understand your ATV's layout, anatomy, and functions to troubleshoot effectively.
- Troubleshooting Guides: Identify common problems and learn systematic approaches to diagnosing issues.
- Detailed Maintenance: Follow pre-ride checklists and scheduled maintenance tasks for optimal vehicle performance.
- Repair Procedures: Step-by-step instructions for disassembly and reassembly of engine components, brakes, and other critical systems.
- Torque Specifications and Tools Required: Quickly reference what tools you need and how much torque to use during reassembly.
What's Inside
This manual contains the following chapters:
- Chapter 1: General Information
- Chapter 2: Troubleshooting
- Chapter 3: Lubrication, Maintenance, and Tune-Up
- Chapter 4: Engine Top End
- Chapter 5: Engine Lower End
- Chapter 6: Fuel System
- Chapter 7: Cooling Systems
- Chapter 8: Clutch/Drive Belt System
- Additional chapters covering transmission, electrical systems, and more.
This exhaustive resource ensures that whether facing a simple maintenance task or a complex repair, you’ll have the know-how at your fingertips.
Conclusion
Equipped with this manual, you'll be able to keep your Polaris Sportsman 500 running smoothly and efficiently, ensuring that you can enjoy years of reliable service on any terrain.
Note
With a printable format, the manual is designed for easy access; just download, print, and keep it handy in your garage or workshop.
How to Download Your Manual - Delivery Policy
Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee
Customer Reviews
We value your feedback and would love to hear about your experience with our manual.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments