2007 Polaris Sportsman X2 Quadricycle, Sportsman X2 800 EFI, Sportsman 800 EFI, Sportsman 700 EFI service manual

Product Information

Table of Contents

1. General Information

• Model Information
  • Model Number
  • Vehicle Identification Numbers
  • Transmission I.D. Location
  • Engine and Machine Serial Numbers
• Sportsman 700 EFI and Standard Model Component Comparison
• Sportsman 800 EFI
• Sportsman X2 Models
  • Model Information
  • Sportsman X2 500 EFI, A06MH50AA/AH/AX
  • Sportsman X2 800 EFI
• Miscellaneous Charts
  • Standard Torque Specifications
  • Bolt Identification
  • Metric to U.S. Standard Conversion
  • Decimal Equivalents
  • Glossary of Terms

2. Maintenance

• Periodic Maintenance Schedule
• Engine Oil Change
• Air Filter Maintenance
• Spark Plug Maintenance
• Valve Clearance Adjustment
• Drive Chain/Belt Maintenance
• Brake System Inspection and Adjustment

3. Engine

• Engine Removal and Installation
• Engine Disassembly
• Engine Inspection and Repair
• Engine Reassembly
• Cooling System
• Lubrication System

4. Fuel System

• Fuel Tank Removal and Installation
• Fuel Pump Inspection and Repair
• Carburetor Adjustment
• Fuel Injection System

5. Body / Suspension

• Front Suspension
• Rear Suspension
• Body Panels
• Seat and Fender

6. Clutch

• Clutch Operation
• Clutch Adjustment
• Clutch Disassembly and Assembly

7. Transmission

• Transmission Removal and Installation
• Transmission Disassembly and Assembly
• Gear Shifting Mechanism

8. Final Drive

• Drive Shaft Inspection and Maintenance
• Differential Inspection and Maintenance
• Axle Inspection and Maintenance

9. Brakes

• Brake System Overview
• Brake Pad Replacement
• Brake Fluid Replacement
• Parking Brake Adjustment

10. Electrical

• Battery Maintenance
• Charging System
• Ignition System
• Lighting System
• Wiring Diagrams

11. International

• Export Model Information
• International Specifications
• International Component Differences

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