1991-1998 Polaris SLX Pro Personal Watercraft service manual

Table of Contents

CHAPTER 1
GENERAL INFORMATION

• Publication Numbers
• Service Bulletin Index By Bulletin Number
• Service Bulletin Index By Model
• Paint Codes
• Model Identification
• Model Specifications 1992 - 1993
• Model Specifications 1994 - 1995
• Model Specifications 1996 - 1997
• Model Specifications 1998
• Standard Torque Specifications
• Decimal Equivalents
• Conversion Table
• Tap Drill Charts
• Glossary of Terms
• Special Tools
• Service Tips
• Warranty Policy

CHAPTER 2
MAINTENANCE

• Maintenance Schedule
• Pre-Ride Inspection
• Lubrication Points
• Engine Oil Change
• Air Filter Maintenance
• Battery Maintenance
• Tire and Wheel Maintenance

CHAPTER 3
ENGINE / COOLING

• Engine Removal and Installation
• Engine Specifications
• Cooling System Overview
• Water Pump Maintenance
• Cylinder Head and Valve Service
• Piston and Cylinder Service
• Crankshaft and Bearing Service
• Camshaft and Timing Chain Service

CHAPTER 4
FUEL SYSTEM

• Fuel System Overview
• Fuel Tank Removal and Installation
• Fuel Pump Service
• Fuel Line and Filter Maintenance
• Fuel Injection System Maintenance

CHAPTER 5
ELECTRICAL SYSTEM

• Electrical System Overview
• Wiring Diagram
• Battery Inspection and Maintenance
• Starter Motor Service
• Charging System Maintenance
• Lighting System Maintenance
• Ignition System Service

CHAPTER 6
DRIVE SYSTEM

• Drive System Overview
• Drive Shaft Maintenance
• Propulsion System Overview
• Impeller Inspection and Replacement
• Jet Pump Service

CHAPTER 7
STEERING SYSTEM

• Steering System Overview
• Steering Column Maintenance
• Steering Cable Inspection and Replacement

CHAPTER 8
HULL / BODY

• Hull Inspection and Repair
• Body Panels Removal and Installation
• Seat and Storage Compartment Maintenance

CHAPTER 9
TROUBLESHOOTING

• Troubleshooting Overview
• Engine Issues
• Electrical Issues
• Fuel System Issues
• Transmission Issues
• Steering Issues

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