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2003-2008 Polaris MSX 140 PWC service manual

Models covered in this manual:

Polaris MSX 140

2003-2008

  • Standard
  • Production year(s): 2003, 2004, 2005, 2006, 2007, 2008

File specifications

File size: 22.88 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.47 Minutes
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Product Information

Table of Contents

Chapter 1: General Information

  • 2003 PWC Identification Numbers
  • 2003 Publication / Service Material Part Numbers
  • MSX 140 Required Service Tools
  • 2003 MSX 140 General Specifications
  • MSX 140 Emission Certification / Decal
  • PWC Service Guidelines / Safety Warnings
  • Standard Torque Specifications
  • Decimal Equivalent Chart
  • Conversion Chart
  • Tap Drill Sizes

Chapter 2: Maintenance

  • Maintenance Schedule
  • Lubrication Points
  • Periodic Inspection
  • Maintenance Procedures

Chapter 3: Engine / Cooling

  • Engine Specifications
  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder Head
  • Crankshaft
  • Piston and Cylinder
  • Cooling System
  • Cooling System Inspection

Chapter 4: Fuel Injection System

  • Fuel Injection System Overview
  • Fuel Injection System Diagnosis
  • Fuel Pump Service
  • Fuel Injector Replacement
  • Throttle Body Service

Chapter 5: Final Drive / Propulsion

  • Jet Pump
  • Impeller
  • Jet Nozzle
  • Ride Plate
  • Drive System

Chapter 6: Hull / Control Systems

  • Hull Inspection and Repair
  • Steering System
  • Reverse System
  • Trim System

Chapter 7: Electrical Systems

  • Electrical Components
  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System

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