2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual

Product Information

Table of Contents:

1. Introduction

2. Specifications

3. Maintenance

4. Troubleshooting

5. Engine

6. Fuel System

7. Electrical System

8. Wiring Diagram

9. And More...

10. Recommended Gasoline and Oil

11. Break-In Procedure

12. Genuine Parts

13. High Altitude Operation

14. Drive Chain Lubrication

15. Low Oil Pressure Warning Light

16. Preparation For Storage

17. Preparation After Storage

18. After Break-In Checkup (100 Miles - 600 Miles)

19. After Break-In Checkup Checklist

20. Engine Specifications

21. Cylinder Head Volume Specifications

22. Engine Piston Travel Versus Crank Angle Chart

23. Fraction/Decimal Conversions

24. M M/I N. Conversions

25. Torque Conversions (ft-Ib/N-m)

26. Tightening Torque (General Bolts)

27. Assembly Schematics/Torque Specifications

28. Engine Torque Patterns

29. Power Valve (APV) System

30. Oil Consumption Specifications

31. EFI Specifications

32. Throttle Valve Angle Specifications

33. Fuel Pump Specifications

34. Carburetor Specifications

35. Electrical Specifications

36. Ignition Timing Specifications

37. Steering/Body Torque Specifications

38. Drive System Specifications

39. Drive Clutch/Driven Pulley-Related Specifications

40. Drive Belt Dimensions

41. Drive System Components

42. Gear Case Performance Calibrations

43. Drive System Torque Specifications

44. Rear Suspension Torque Specifications

45. Track Warranty Guidelines

46. Track Specifications

47. Front Suspension Specifications

48. Rear Suspension Specifications

49. Shock Absorber Specifications

50. Idler Wheel Dimensions

51. Troubleshooting Engine Carbureted Models

52. Troubleshooting Engine EFI Models

53. Troubleshooting Engine Models

    • ENGINE-RELATED ITEMS

54. Water Pump

55. Pressure Testing Engine

56. Removing Spark Plugs

57. Checking Compression

58. Servicing Valves

59. Installing Spark Plugs

60. Changing Oil Filter

61. Changing Oil

62. Testing Oil Pressure

63. Oil Flow Chart

64. Liquid Cooling System

65. Cooling System Schematics

66. Recoil Starter

67. Air Silencer

68. Turbocharger/lntercooler if applicable

69. Power Valve (APV) System

70. Exhaust Controlled Timing (ECT) System

71. Fuel System (Carbureted)

72. Fuel System (EFI)

73. Fuel System (Related Items)

    • SECTION 5 - ELECTRICAL SYSTEMS

74. Ignition System

75. Throttle Position Sensor

76. Throttle Position Sensor

77. Testing Main Wiring Harness

78. Voltage Regulator Test

79. Testing Low-Oil Light Sensor

80. Testing Coolant Temperature Warning Light

81. Testing Fuel Gauge Sender

82. Testing Electric Fuel Pump

83. Testing Ignition Components

84. Emergency Stop Switch Fuse

85. Ignition Switch - Electric Start Function

86. Starter Motor

87. Magneto

88. Troubleshooting Electric Start

89. Ignition Timing

90. Brake light Switch

91. Headlight Dimmer Switch

92. Testing Speedometer Sensor

93. Testing accessories

94. Troubleshooting Servomotor

SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS

86. Drive Trainl Tracki Brake Systems
87. Drive Chain and Sprockets
88. Drive Chain, Track, and Driveshaft
89. Brake System
90. Drive Belt
91. Drive Clutch
92. Drive ClutchlDriven Pulley
93. Drive Train/Brake Disc
94. Drive Sprockets
95. Track Tension
96. Track Alignment
97. Brake System (Hydraulic)
98. Brake Lever/Master Cylinder Assembly
99. Troubleshooting Track
100. Troubleshooting Hydraulic Brake System
101. Troubleshooting Drive ClutchlDriven Pulley
102. Troubleshooting Drive Belt
103. Rear Suspension
104. Understanding the Suspension
105. Suspension Setup Basics
106. Chassis and Skid Frame Mounting Locations
107. Servicing Rear Suspension
108. Servicing ACT Shock
109. Rebuilding/Recharging Air Shock
110. Pressurizing Rebuildable Shock
111. Steering and Body
112. Steering Post
113. Ski Wear Bar
114. Tie Rods/Steering Link
115. Spindle
116. Steering Tie Rod
117. Ski Alignment
118. Front Suspension Arms
119. Front Suspension (Ski) Shock Absorber
120. Sway Bar
121. Front Suspension Mounting Bracket
122. Front Bumper/Belly Pan Assembly
123. Gas Tank/Seat Assembly
124. Backrest/Rack Assembly
125. Tunnel/Chassis/Rear Bumper/Snow flap
126. Adjusting Headlight Aim

This manual/handbook is extremely useful to mechanics, technicians, and owners as it provides detailed information and guidance on maintenance, troubleshooting, and repair of the 2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK model. It includes specifications, wiring diagrams, and step-by-step instructions for various procedures.

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