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2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 1
2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 2
2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 3
2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 4
2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 5
2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual Preview image 6

2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual

Includes the following models

  • 440 XCF SP
  • 440 EDGE Pro X
  • 600 EDGE Pro X
  • 500 XC EDGE
  • 500 XC SP
  • 600 XC SP, EDGE X
  • 700 XC SP
  • 800 XC SP
  • 800 XCR
  • 500 RMK
  • 600 RMK
  • 700 RMK
  • 800 RMK, S.C.Special

Production/model years: 2001

File specifications

File size: 10.07 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.21 Minutes
$17.99 Instant Download

Product Information

Table of Contents:

  1. Introduction

  2. Specifications

  3. Maintenance

  4. Troubleshooting

  5. Engine

  6. Fuel System

  7. Electrical System

  8. Wiring Diagram

  9. And More...

  10. Recommended Gasoline and Oil

  11. Break-In Procedure

  12. Genuine Parts

  13. High Altitude Operation

  14. Drive Chain Lubrication

  15. Low Oil Pressure Warning Light

  16. Preparation For Storage

  17. Preparation After Storage

  18. After Break-In Checkup (100 Miles - 600 Miles)

  19. After Break-In Checkup Checklist

  20. Engine Specifications

  21. Cylinder Head Volume Specifications

  22. Engine Piston Travel Versus Crank Angle Chart

  23. Fraction/Decimal Conversions

  24. M M/I N. Conversions

  25. Torque Conversions (ft-Ib/N-m)

  26. Tightening Torque (General Bolts)

  27. Assembly Schematics/Torque Specifications

  28. Engine Torque Patterns

  29. Power Valve (APV) System

  30. Oil Consumption Specifications

  31. EFI Specifications

  32. Throttle Valve Angle Specifications

  33. Fuel Pump Specifications

  34. Carburetor Specifications

  35. Electrical Specifications

  36. Ignition Timing Specifications

  37. Steering/Body Torque Specifications

  38. Drive System Specifications

  39. Drive Clutch/Driven Pulley-Related Specifications

  40. Drive Belt Dimensions

  41. Drive System Components

  42. Gear Case Performance Calibrations

  43. Drive System Torque Specifications

  44. Rear Suspension Torque Specifications

  45. Track Warranty Guidelines

  46. Track Specifications

  47. Front Suspension Specifications

  48. Rear Suspension Specifications

  49. Shock Absorber Specifications

  50. Idler Wheel Dimensions

  51. Troubleshooting Engine Carbureted Models

  52. Troubleshooting Engine EFI Models

  53. Troubleshooting Engine Models

    • ENGINE-RELATED ITEMS
  54. Water Pump

  55. Pressure Testing Engine

  56. Removing Spark Plugs

  57. Checking Compression

  58. Servicing Valves

  59. Installing Spark Plugs

  60. Changing Oil Filter

  61. Changing Oil

  62. Testing Oil Pressure

  63. Oil Flow Chart

  64. Liquid Cooling System

  65. Cooling System Schematics

  66. Recoil Starter

  67. Air Silencer

  68. Turbocharger/lntercooler if applicable

  69. Power Valve (APV) System

  70. Exhaust Controlled Timing (ECT) System

  71. Fuel System (Carbureted)

  72. Fuel System (EFI)

  73. Fuel System (Related Items)

    • SECTION 5 - ELECTRICAL SYSTEMS
  74. Ignition System

  75. Throttle Position Sensor

  76. Throttle Position Sensor

  77. Testing Main Wiring Harness

  78. Voltage Regulator Test

  79. Testing Low-Oil Light Sensor

  80. Testing Coolant Temperature Warning Light

  81. Testing Fuel Gauge Sender

  82. Testing Electric Fuel Pump

  83. Testing Ignition Components

  84. Emergency Stop Switch Fuse

  85. Ignition Switch - Electric Start Function

  86. Starter Motor

  87. Magneto

  88. Troubleshooting Electric Start

  89. Ignition Timing

  90. Brake light Switch

  91. Headlight Dimmer Switch

  92. Testing Speedometer Sensor

  93. Testing accessories

  94. Troubleshooting Servomotor

SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS

  1. Drive Trainl Tracki Brake Systems
  2. Drive Chain and Sprockets
  3. Drive Chain, Track, and Driveshaft
  4. Brake System
  5. Drive Belt
  6. Drive Clutch
  7. Drive ClutchlDriven Pulley
  8. Drive Train/Brake Disc
  9. Drive Sprockets
  10. Track Tension
  11. Track Alignment
  12. Brake System (Hydraulic)
  13. Brake Lever/Master Cylinder Assembly
  14. Troubleshooting Track
  15. Troubleshooting Hydraulic Brake System
  16. Troubleshooting Drive ClutchlDriven Pulley
  17. Troubleshooting Drive Belt
  18. Rear Suspension
  19. Understanding the Suspension
  20. Suspension Setup Basics
  21. Chassis and Skid Frame Mounting Locations
  22. Servicing Rear Suspension
  23. Servicing ACT Shock
  24. Rebuilding/Recharging Air Shock
  25. Pressurizing Rebuildable Shock
  26. Steering and Body
  27. Steering Post
  28. Ski Wear Bar
  29. Tie Rods/Steering Link
  30. Spindle
  31. Steering Tie Rod
  32. Ski Alignment
  33. Front Suspension Arms
  34. Front Suspension (Ski) Shock Absorber
  35. Sway Bar
  36. Front Suspension Mounting Bracket
  37. Front Bumper/Belly Pan Assembly
  38. Gas Tank/Seat Assembly
  39. Backrest/Rack Assembly
  40. Tunnel/Chassis/Rear Bumper/Snow flap
  41. Adjusting Headlight Aim

This manual/handbook is extremely useful to mechanics, technicians, and owners as it provides detailed information and guidance on maintenance, troubleshooting, and repair of the 2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK model. It includes specifications, wiring diagrams, and step-by-step instructions for various procedures.

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- Polaris 500 XC SP - Polaris 600 XC SP - Polaris 700 XC SP - Polaris 800 XC SP - Polaris 800 XCR Production/model years: 2002

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