2001 Yamaha YZ80/YZ80LW Service Manual

Covers the YZ80(N)/LC and YZ80LW(N) models, providing detailed diagrams, specifications, and repair sequences for engine, chassis, and electrical systems. Includes part numbers for quick reference. Ref: 4ES-28199-88

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Document Details

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Document Number / Seller:
23496 / Susan Stewart
File Size:
14.10 MB
File Type:
PDF
Language:
English, French, German
Pages:
534
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

In-Depth Installation Manual: Motorbike Yamaha YZ80/YZ80LW 2001 Motocross Bike Owner's Service Manual (534 P.) Reference-Archive

Technical Service Sourcebook | YZ80 Series Service Digest.

  • Calibrated Assembly Gap: 82.9 cm³ (2.92 Imp oz, 2.80 US oz) is specified as the engine cylinder displacement Standards.
  • System Load Capacity: For optimal operation, 47.0 × 47.8 mm (1.850 × 1.882 in) defines the piston bore x stroke Architecture.
  • Published Thermal Envelope: For optimal operation, 8.2:1 defines the cylinder head combustion chamber pressure Protocol.
  • Authorized Size Parameters: The formatter board requires 5 L (1.10 Imp gal, 1.32 US gal) for standard operation Logic.
  • Core Fastening Values: 0.5–0.6 mm (0.020–0.024 in) establishes the ignition electrode spacing Margin.
  • Standard Running Clearance: For optimal operation, 35 – 45 mm (1.4 – 1.8 in) defines the chain slack Norms.

Professional Workshop Service Manual & Technical Specifications

In-Depth Installation Manual: Motorbike Yamaha YZ80/YZ80LW 2001 Motocross Bike Owner's Service Manual (534 P.) Reference-Archive

Architecture-Focus: 2001 Yamaha YZ80/YZ80LW // Model-Specs: Motocross Bike / Engine Logic // Diagnostic-Area: 534 P. Reference-Archive

Specification Baseline Logic
Model Name YZ80, YZ80LW Technical Data
Engine Displacement 82.9 cm³ Specifications
Fuel Capacity 5 L Engine Parameters
Compression Ratio 8.2:1 Specifications
Front Tire Size 70/100-17 40M Chassis Spec
Rear Tire Size 90/100-14 49M Chassis Spec

Technical units are distributed across numerous sections covering the intricacies of your 2001 Yamaha YZ80/YZ80LW. This manual details every aspect from initial setup to advanced maintenance.

Disassembly instructions are documented for various systems, including engine, chassis, and electrical components, providing clear visual aids.

Wear limits are specified for critical engine parts like pistons, cylinders, and crankshafts, ensuring longevity and performance.

System operation descriptions cover the function and maintenance of the carburetor, transmission, brakes, and suspension.

The documentation addresses electrical system components, ignition timing, and wiring diagrams for troubleshooting and repair.

Assembly instructions are detailed for all major components, ensuring correct reassembly and optimal function after repairs.

This manual details torque specifications for engine and chassis fasteners to ensure proper mating surface contact.

FAQ

What **documented** safety precautions are included for maintenance? keyboard_arrow_down

11 safety precautions are documented, including warnings for fuel handling and operating conditions, with specific advice on pre-operation checks starting on page 1-13.

Confirm the **precise** lubrication requirements for the drive chain. keyboard_arrow_down

35 – 45 mm (1.4 – 1.8 in) is the specified drive chain slack, and it requires SAE 10W30 motor oil or suitable chain lubricants for maintenance.

What tools are needed for **proper** testing parameters? keyboard_arrow_down

A dial gauge (YU-3097) and a stand (YU-1256) are specified for ignition timing checks, detailed on page 3-33.

Identify the **standard** diagnostic procedures for the ignition system. keyboard_arrow_down

Ignition system diagnostics include spark plug inspection, CDI magneto checks, and ignition coil resistance tests as detailed starting on page 2-12.

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The manual is incredibly detailed and easy to navigate. The download process was smooth, and I received my link almost instantly. Highly recommend for anyone looking to maintain their YZ series bike!