1984-1992 Yamaha FJ 600, FZ 600, XJ 600, YX 600 Radian service manual

Table of Contents

Introductory Pages

• About this manual
• Identification numbers
• General specifications
• Maintenance schedule, tools, and working facilities
• Running-in
• Routine maintenance and lubrication
• Table of limits

Chapter 1: Tune-up and Routine Maintenance

• Engine oil and filter change
• Spark plug replacement
• Valve clearance adjustment
• Drive chain adjustment
• Throttle adjustment
• Clutch adjustment
• Brake adjustment
• Suspension adjustment

Chapter 2: Engine, Clutch, and Transmission

• Engine removal and installation
• Engine disassembly
• Cylinder head and valves
• Piston and cylinder
• Crankshaft and main bearings
• Clutch removal and inspection
• Transmission removal and inspection
• Engine reassembly

Chapter 3: Fuel and Exhaust Systems

• Fuel tank
• Fuel lines and hoses
• Carburetor removal and installation
• Carburetor disassembly and cleaning
• Air filter and air box
• Exhaust system removal and installation
• Exhaust system inspection and repair

Chapter 4: Electrical System

• Wiring diagrams
• Battery maintenance
• Charging system
• Ignition system
• Lighting system
• Indicator system
• Troubleshooting

Chapter 5: Frame, Suspension, and Final Drive

• Frame inspection and repair
• Front suspension removal and installation
• Rear suspension removal and installation
• Suspension adjustment
• Final drive removal and installation
• Final drive inspection and repair

Chapter 6: Brakes

• Front brake removal and installation
• Rear brake removal and installation
• Brake pad replacement
• Brake fluid replacement
• Brake disc inspection and repair

Chapter 7: Fairing and Bodywork

• Fairing removal and installation
• Seat removal and installation
• Fuel tank cover removal and installation
• Side cover removal and installation

Chapter 8: Wheels and Tires

• Wheel removal and installation
• Tire removal and installation
• Wheel inspection and repair

Wiring Diagrams

• Detailed wiring diagrams for all models

Conversion Factors

• Metric to imperial conversion tables

Index

• Comprehensive index of topics

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