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1995-1999 Polaris™ Magnum 425 ATV and Light Utility Hauler service manual Preview image 1
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1995-1999 Polaris™ Magnum 425 ATV and Light Utility Hauler service manual

Models covered in this manual:

Magnum 425 / Polaris Industries Inc

  • Polaris Magnum 425 2x4 (1995-1998)
  • Polaris Magnum 425 4x4 (1995-1999)
  • Polaris Magnum 425 6x6 (1996-1997)

Production/model years: 1995, 1996, 1997, 1998, 1999

File specifications

File size: 132.90 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.72 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

GENERAL PRODUCT INFORMATION

  • Publications
  • Model Identification
  • Service Tools Description
  • Service Tools & Supplies List
  • Specifications
    • 1985 Models
    • 1986 Models
    • 1987 Models
    • 1988 Models
    • 1989 Models
    • 1990 Models
    • 1991 Models
    • 1992 Models
    • 1993 Models
    • 1994 Models
    • 1995 Models
  • Accessory Fit Chart
  • Routing Diagrams
  • How to Handle a Service Complaint
  • Service Tips
  • Warranty Policy

BODY, STEERING AND SUSPENSION

  • Frame
  • Front Suspension
  • Rear Suspension
  • Steering System
  • Body Panels

BRAKE SERVICE

  • Brake System Overview
  • Brake Pads Replacement
  • Brake Fluid Replacement
  • Brake System Bleeding

TRANSMISSION SERVICE

  • Transmission Overview
  • Transmission Removal and Installation
  • Transmission Disassembly and Assembly
  • Clutch System

FINAL DRIVE SYSTEM SERVICE

  • Final Drive Overview
  • Drive Shaft
  • Differential
  • Axles

PVT SYSTEM

  • PVT Overview
  • PVT Maintenance
  • PVT Belt Replacement

ENGINES

  • Engine Overview
  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder and Piston
  • Crankshaft
  • Engine Specifications

ELECTRICAL

  • Electrical System Overview
  • Wiring Diagrams
  • Battery and Charging System
  • Ignition System
  • Starting System
  • Lighting System

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