2011 Arctic Cat 425 ATV Service Manual

Shop manual for the 2011 Arctic Cat 425 ATV, covering maintenance, troubleshooting, and assembly procedures for optimal performance and longevity. Ref: 0444-152

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Document Details

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Document Number / Seller:
30754 / Linda Cooper
File Size:
39.39 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 13, 2025

Models Covered & Key Technical Specifications

Specialized Operations Assembly Manual: Arctic Cat 425 ATV (2011) Resource-Library

Covers 425 ATV (2011) | Arctic Cat ATV Collection.

  • Nominal Net Mass: 27.6 kPa establishes the required tire inflation pressure Standards.
  • Principal Scan Resolution: For efficient operation, 27.6 kPa defines the optimal tire inflation pressure Framework.
  • Rated Rotational Force: 40 psi -- signifies the maximum tire pressure Threshold.
  • Technical Play Limits: The tire sidewall requires 27.6 kPa for standard operation Logic.
  • Standard Temperature Range: Maximum throughput reaches 40 psi Parameters.
  • Design Enclosure Specs: For optimal operation, 27.6 kPa defines the environmental limit Baseline.

Professional Workshop Service Manual & Technical Specifications

Specialized Operations Assembly Manual: Arctic Cat 425 ATV (2011) Resource-Library

Calibration-Scope: 2011 Arctic Cat 425 ATV // Engineering-Base: ATV / All-Terrain Vehicle Logic // Calibration-Scope: Service Manual.

Integrated-Framework System-Path Calibration-Spec
Engine Service Top-Side Components 8-11 ft-lb
Drive System Front Differential 38-52 ft-lb
Electrical System Battery 8.5-17 psi
Suspension Front A-Arms 35 ft-lb
Steering Handlebar Grips 20 ft-lb
Brakes Hydraulic Brake Caliper 20 ft-lb

Outlining the operational framework across various ATV systems, this manual details component removal, inspection, and installation. It covers engine servicing, including top-side, left-side, and right-side components, as well as center crankcase procedures. The drive system, electrical system, suspension, steering, brakes, wheels, tires, and exhaust systems are thoroughly documented. Carefully following these procedures ensures proper function and longevity.

Engine Servicing

This manual documents engine servicing procedures, including disassembly and reassembly of major engine components. It provides detailed steps for cylinder head, camshaft, piston, and crankshaft servicing.

Drive System Maintenance

Guidance is provided for the maintenance and repair of the drive system, encompassing front and rear differentials, drive axles, and hubs. Specific instructions ensure proper function and drivetrain integrity.

Electrical System Checks

Comprehensive diagnostic procedures for the ATV's electrical system are included. This covers battery maintenance, lighting systems, sensors, switches, and the electronic control unit (ECU) to ensure reliable electrical operation.

Suspension and Steering

Instructions for servicing suspension components, including shock absorbers, A-arms, and steering system elements like the handlebar and tie rods, are detailed to ensure optimal handling and rider comfort.

Brake System Overhaul

The manual details the complete service and overhaul of the ATV's brake system, including hydraulic calipers, brake levers, and master cylinders. It emphasizes proper bleeding procedures and component inspection for safety.

This manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

5.0 DC volts is the specified supply voltage for the tilt sensor's main harness connector, essential for accurate readings.

What components **required** clearance measurements keyboard_arrow_down

0.076-0.127 mm for intake and 0.152-0.203 mm for exhaust are the specified valve/tappet clearance measurements for the engine.

Confirm the **specified** torque specifications keyboard_arrow_down

8 ft-lb is the specified torque for securing the front drive actuator with cap screws, ensuring proper seating and function.

Customer Reviews

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Reviews (5)

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The download link was sent to my email quickly, and the manual is top-notch. Very satisfied with my purchase!
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Rated 5 out of 5 stars
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This manual is a must-have for anyone working on the Arctic Cat 425. The maintenance guides are especially useful. Support was prompt and helpful when I had questions.
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This service manual is incredibly detailed and easy to follow. It covers everything you need for the Arctic Cat 425. Highly recommended!
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I found the troubleshooting section particularly helpful. The diagrams made it easy to understand the electrical system. Excellent service from the support team too!