2004 Arctic Cat ATV Service Manual | 250, 300, 400, 500, TBX & TRV Models
Arctic Cat ATV 250, 300, 400, 500, TBX, and TRV — troubleshooting and repair reference for engine, transmission, chassis, and electrical systems. PN 0436-005
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Models Covered & Key Technical Specifications
2004 Arctic Cat ATV Service Manual | 250, 300, 400, 500, TBX & TRV Models | Technical Reference Arctic Cat ATV Integrated Reference Hydraulic Manual: Arctic Cat ATV Official Arctic Cat ATV 250, 300, 400, 500, TBX, and TRV Factory Service and Repair Manual, 2004 Engine-Compendium | Official Handbook Suite
- Dry Weight (approx): 2x4 - 245 kg (540 lb) / 4x4 - 261 kg (575 lb)
- Length (overall): 202 cm (79.5 in.)
- Height (overall): 114 cm (45 in.)
- Width (overall): 114 cm (45 in.)
- Suspension Travel: 16.5 cm (6.5 in.)
- Ground Clearance: 20.3 cm (8.0 in.)
Manual Description & Preview
Integrated Reference Hydraulic Manual: Arctic Cat ATV Official Arctic Cat ATV 250, 300, 400, 500, TBX, and TRV Factory Service and Repair Manual, 2004 Engine-Compendium
Serial-Range: 250-500 // Diagnostic-Area: Engine & Transmission Logic // Technical-Scope: Complete Operation Data.
| Component | Rating | Context |
|---|---|---|
| Drive Belt | 10.4-11.8 kg-m | Primary Gear Assembly Installation |
| Carburetor Free-Play | 3-6 mm | Throttle Lever Operation |
| Ignition Timing | 10° BTDC @ 1500 RPM | Engine Timing Accuracy |
| Tire Inflation Pressure | 0.35 kg/cm² | Tire Performance |
| Gas Tank Capacity | 17.98 L | Fuel Storage Volume |
| Engine Oil Capacity | 3.08 L | Lubrication Volume |
Technical chapters are organized around engine, transmission, and electrical systems, covering diagnostics, maintenance, and repair procedures.
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