Sportsman 500 / Polaris Industries Inc
- Production/model years: 2009, 2010, 2011
2009-2011 Polaris Sportsman 500 service manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.59 Minutes
$18.99
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Product Information
Table of Contents
General Information
- Model Number Information
- Vehicle Identification Number (VIN)
- Engine Serial Number
- Transmission I.D. Location
- Body Component I.D.
- Paint Codes
- Replacement Keys
- Specifications
- 2009 Sportsman 500 H.O.
- Miscellaneous Specifications
- Standard Torque Specifications
- Conversion Tables
- Glossary of Terms
Maintenance
- Maintenance Intervals
- Lubrication Recommendations
- Engine Oil and Filter Change
- Transmission (Main Gearcase) Oil Level Check
- Transmission (Main Gearcase) Oil Change
- Front Gearcase Lubricant Level Check
- Front Gearcase Lubricant Change
- Rear Gearcase Lubricant Level Check
- Rear Gearcase Lubricant Change
- Cooling System
- Brake Fluid Level Inspection
- Battery Maintenance
- Air Filter Inspection
- Spark Plug Service
- Throttle Cable Adjustment
- Carburetor Inspection / Adjustment
- Valve Clearance Adjustment
- Final Drive
Fuel System
- Fuel System Components
- Carburetor Operation
- Fuel Pump Operation
- Fuel System Troubleshooting
- Carburetor Removal
- Carburetor Disassembly
- Carburetor Cleaning and Inspection
- Carburetor Reassembly
- Carburetor Installation
- Fuel Pump Removal
- Fuel Pump Disassembly
- Fuel Pump Assembly
- Fuel Pump Installation
- Fuel Tank Removal
- Fuel Tank Installation
- Fuel Lines
- Fuel Filter
Engine
- Engine Operation
- Engine Removal
- Engine Installation
- Engine Disassembly
- Engine Inspection
- Engine Assembly
- Crankcase / Crankshaft / Bearings
- Cylinder / Piston
- Cylinder Head / Valve Train
- Camshaft / Balancer
- Lubrication System
- Cooling System
Body / Steering / Suspension
- General Information
- Front Suspension
- Rear Suspension
- Steering
- Frame / Body Panels
- Winch
PVT System
- General Operation
- PVT Maintenance
- PVT Disassembly
- PVT Inspection
- PVT Assembly
- PVT Installation
Transmission
- General Operation
- Transmission Removal
- Transmission Disassembly
- Transmission Inspection
- Transmission Assembly
- Transmission Installation
Brakes
- General Information
- Front Brakes
- Rear Brakes
- Master Cylinder
- Brake Lines
- Brake Pads
- Brake Rotors
- Brake Bleeding
- Brake Inspection
Electrical
- General Information
- Electrical Troubleshooting
- Wiring Diagrams
- Battery
- Charging System
- Ignition System
- Electric Starter
- Lighting
- Switches and Controls
- Diagnostic Codes
Final Drive
- General Information
- Front Drive Axles
- Rear Drive Axles
- Front Gearcase
- Rear Gearcase
- Differential
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