1995 Husqvarna TE 350/410 & TE-TC 610 Workshop Manual (P/N 800079881)
Husqvarna Models Covered & Key Technical Specifications
Models: Husqvarna TE 350, Husqvarna TE 410, Husqvarna TE 610, Husqvarna TC 610
Sub-models / Variants: 350 cc, 410 cc, 610 cc
Model Years: 1995
Serial Numbers: TE 350: 3AE003805, TE 410: 2AA000001, TE 610: 8AE005162, TC 610: 8AE050608
Technical Data:
- Engine type: Single-cylinder 4-stroke, 4-valve
- Engine displacement: 349.13 cc (TE 350), 413.26 cc (TE 410), 577.04 cc (TE 610)
- Compression ratio: 11.2:1 (350/410), 10:1 (610)
- Carburetion: Dell'Orto PHF 34 (350), Mikuni TM 36 (410), Dell'Orto PHM 40 (610)
- Ignition: Electronic capacitive discharge with digital advance
- Transmission: 5-speed (TC 610), 6-speed (TE 350/410/610)
- Front suspension: Marzocchi Magnum hydraulic fork, 305 mm travel
- Rear suspension: Showa hydraulic shock absorber, 320 mm travel
- Tire size (Front): 90/90x21
- Tire size (Rear): 140/80x18 (TE), 130/80x19 (TC)
Husqvarna Manual Features & Content Preview
- Covers 1995 Husqvarna TE 350, TE 410, TE 610, and TC 610 competition motorcycles. Details both enduro and motocross engine configurations.
- Official OEM publication Part N. 800079881 (issued December 1994). Contains technical specifications and mechanical parameters for the original factory build.
- Features 64 highly detailed engine disassembly diagrams. Also includes comprehensive torque setting tables and exact valve clearance adjustment specifications.
- Spans 218 pages of in-depth service data covering the complete engine, chassis, suspension, and electrical systems.
- Acts as the definitive primary reference for the 350–610 series launch build to provide exact tolerances for initial factory engines.
Technical Overview and Specifications
This OEM publication documents the mechanical specifications, required maintenance intervals, and procedural workflows for the Husqvarna TE and TC 350–610 series. The technical data section lays out precise tolerances for internal engine components. You get exact measurements for valve seat cutting angles, piston-to-cylinder clearance limits, and big-end side clearances for the crankshaft assembly. Specialized sections break down the timing diagrams and lubrication requirements essential for maintaining high-performance output. The factory documentation is specifically structured to facilitate major mechanical evaluations and routine bench adjustments. Before starting any major teardown, always ensure proper workshop ventilation and adhere to standard shop safety protocols when handling engine fluids or working near high-pressure systems.
Precision Data and Maintenance Values
Cylinder head fastening torque is strictly specified at 23.73–26.28 Nm across the covered engine range. Intake valve clearance rests at a documented 0.10 mm. Meanwhile, the service data table lists the exhaust valve clearance at 0.15 mm. Proper tire setup matters for competition handling. The recommended front tire pressure for these units sits at 0.9–1.0 kg/cm². The manual also provides extensive reference charts for carburetor tuning, transmission gear ratios, and electrical system parameters. These charts ensure precise identification and setup of original components for the 1995 model year.
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