2009 Husqvarna TE/TC/TXC/SMR 250-510 Motorcycle Workshop Manual

Husqvarna workshop manual providing comprehensive service procedures for 2009 TE 250, TE 310, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250, TXC 450, TXC 510, SMR 450, SMR 510 models.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Husqvarna Models Covered & Key Technical Specifications

Models: TE 250, TE 310, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250, TXC 450, TXC 510, SMR 450, SMR 510
Sub-models / Variants: TE 250-310-450-510/2009-I.E., TC 250-450-510/2009, TXC 250-450-510/2009, SMR 450-510 2009-I.E., Standard Motorcycle (Street Legal), Competition Motorcycle (Racing Use)
Trade Names: Husqvarna
Build Years: 2009
Serial Numbers: TE 250: ZKHA200AA9V000001, TE 310: ZKHA204AA9V000001, TE 450: ZKHA202AA9V000001, TE 510: ZKHA203AA9V000001, TE 250 (USA): ZKHKBECF9V100001, TE 310 (USA): ZKHKBEDF9V100001, TE 450 (USA): ZKHKBEFF9V100000, TE 510 (USA): ZKHKBEHF9V100000, TC 450: ZKHA202AA9V050001, TC 510: ZKHA203AA9V050001, TC 450 (USA): ZKHTC4509V100000, TC 510 (USA): ZKHTC5109V100000, TXC 250 (USA): ZKHTX2509V000001, TXC 450 (USA): ZKHTX4509V000001, TXC 510 (USA): ZKHTX510*9V000001, SMR 450: ZKHA202AB9V000001, SMR 510: ZKHA203AB9V000001
Technical Data:

  • Engine displacement (250): 15.22 cu. in.
  • Engine displacement (310): 18.16 cu. in.
  • Engine displacement (450): 27.39 cu. in.
  • Engine displacement (510): 30.56 cu. in.
  • Engine configuration: 4-stroke, single cylinder, DOHC, 4 valves
  • Compression ratio: 12.9:1
  • Transmission: 5-speed (TC) or 6-speed (TE, SMR, TXC)
  • Fuel system: Mikuni D42 electronic injection (TE, SMR) or Keihin FCR-MX carburetor (TC, TXC)
  • Spark plug: NGK CR8EB
  • Front tire (SMR): 120/70-17
Technical Specifications
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Document Number / Seller:
29127 / Karen Reed
File Size:
107.30 MB
File Type:
PDF
Language:
English
Pages:
412
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 29, 2025

Husqvarna Manual Features & Content Preview

2009 Husqvarna TE/TC/TXC/SMR 250-510 Workshop Manual

  • Covers 2009 Husqvarna TE, TC, TXC, and SMR motorcycles in 250, 310, 450, and 510 cc configurations
  • Official manufacturer publication P/N 8000 H0368, first edition published September 2008
  • Contains dozens of exploded-view assembly diagrams, maintenance interval tables, and frame/chassis specification charts
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Detailed engine overhaul, chassis geometry, and electrical components location documentation
  • This 412-page first edition serves as the baseline technical reference for the 2009 Husqvarna TE, TC, TXC, and SMR model line

Document Content Summary

This 2009 Husqvarna TE/TC/TXC/SMR technical publication provides authorized workshop personnel with the theoretical and practical knowledge required for maintenance and repair work. The content spans engine disassembly, top-end overhauling, and re-assembly procedures for the four-stroke single-cylinder engine architecture. Separate sections document the fuel injection system for street-legal TE and SMR variants, alongside carburetor tuning guidelines for TC and TXC competition models.

Additional chapters cover front and rear suspension adjustments, brake system service, and electrical system diagnostics including generator and ignition coil placement. Final sections detail frame and wheel geometry, lubricant specifications, and standard torquing values for critical fasteners.

Technical Data Preview

Intake valve clearance for the 2009 Husqvarna TE 250–510 is specified at 0.10–0.15 mm. Exhaust valve clearance is listed at 0.15–0.20 mm in the engine specification tables. Clutch spring bolt torque is documented at 8 Nm (0.8 kgm/5.8 ft/lb). The cooling system capacity for the 2009 Husqvarna TE and SMR is documented between 2.3–2.7 U.S. pints. For details on how factory workshop documentation is structured, consult the introductory sections.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 412-page Husqvarna OEM workshop manual covering the 2009 Husqvarna TE, TC, TXC, and SMR series, documenting engine, chassis, electrical, and fuel-injection specifications for the 250–510 cc range.

Manual FAQ, Purchase & Download Details

Which engine systems and specification categories are detailed in the general specifications tables? keyboard_arrow_down

Manual includes technical specification tables for the 4-stroke engine, timing system, lubrication, cooling, ignition, and transmission gear ratios.

Are the 2009 Husqvarna TE, TC, TXC, and SMR models covered in this workshop manual? keyboard_arrow_down

Manual documentation references coverage for the 2009 Husqvarna TE, TC, TXC, and SMR series. It contains specific technical data and component locations applicable to these models.

Is there a section listing electrical components for the TE, SMR, TC, and TXC ignition and lighting systems? keyboard_arrow_down

Electric system chapters contain reference lists for ignition components, sensors, relays, fuses, and lighting elements for the specified models.

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