2000-2002 Husqvarna TE 410, TE 610, TC 610 Workshop Manual

Husqvarna TE 410, TE 610, TC 610 technical guide detailing engine disassembly, fuel system, electrical system, and chassis components. Part N. 800092968.

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Document Details

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Document Number / Seller:
28496 / Ashley Jones
File Size:
12.45 MB
File Type:
PDF
Language:
English, multi-language
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 4, 2025

Models Covered & Key Technical Specifications

Commercial Overhaul Service Manual: Husqvarna TE 410, TE 610, TC 610 (800092968) – 2000-2002

Commercial Overhaul Digest | Commercial Set.

  • Measured Measurement Bounds: For optimal operation, 20 Nm establishes the required tightening torque for the flywheel assembly.
  • Fundamental Current Rating: The ignition system consists of a 12V system, providing consistent power to the motorcycle.
  • Baseline Heat Tolerance: Engine coolant operates within a range of 35-40 degrees Celsius for optimal performance.
  • Integral Weight Data: The front wheel assembly weighs approximately 4.5 kg, contributing to overall balance.
  • Operational Maximum Resolution: The carburettor can deliver up to 1.2 mm of fuel flow per second under standard conditions.
  • Published Alignment Specs: The steering bearings require alignment within 0.10 mm to ensure smooth handling.

Professional Workshop Service Manual & Technical Specifications

Commercial Overhaul Service Manual: Husqvarna TE 410, TE 610, TC 610 Workshop Manual: Maintenance & Repair Procedures Chassis-Documentation

Architecture-Focus: TE 410, TE 610, TC 610 // Serial-Range: 2000-2002 / Engine Logic // Architecture-Focus: Comprehensive.

Assessment-Parameter Parameters Calibration-Data
Engine Overhaul Procedures Specific Torque
Fuel System Diagrams Flow Rates
Electrical System Schematics Voltage Specs
Chassis Components Breakdowns Measurements
Suspension Adjustments Settings

Repair procedures are structured around the following: Engine Overhaul, Fuel System Maintenance, Electrical System Checks, Chassis Component Replacement, and Suspension Adjustments. The manual provides detailed diagrams, exploded views, and step-by-step instructions for all major components. It also documents torque specifications for engine components to ensure proper structural misalignment prevention.

Cooling system maintenance is addressed in detail, covering fluid levels and bleeding procedures.

Testing requirements are specified for the electrical system, including ignition and charging circuits.

Clearance measurements are addressed for valve adjustments and general engine component checks.

Special procedures are addressed for engine disassembly and reassembly, including component cleaning and inspection.

Verification procedures are included for suspension settings and brake system adjustments.

FAQ

Determine the **specific** torque specifications for the flywheel nut. keyboard_arrow_down

20 Nm is the specified torque for the flywheel nut to ensure proper assembly and function.

What specifications **designate** safety precautions for fuel system maintenance? keyboard_arrow_down

Fuel system maintenance requires handling fuel in a well-ventilated area and ensuring no open flames are present.

Check the **critical** lubrication requirements for the drive chain. keyboard_arrow_down

Chain lubrication requires regular application of a suitable lubricant to prevent wear and ensure smooth operation, especially on pages 85+.

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The workshop manual for the Husqvarna TE 410 & TE 610 is incredibly detailed. The step-by-step instructions and illustrations make repairs easy to follow. Plus, the download process was smooth, and I received my link almost instantly. Highly recommended!