2004 Husqvarna TE570, SM570R, TE-SMR 570 Service & Repair Manual (P/N 8000A2943)
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Husqvarna Models Covered & Key Technical Specifications
Models: 2004 Husqvarna TE570, SM570R, TE-SMR 570
Sub-models / Variants: TE 570, TE 570 Enduro USA, SMR 570, SMR 570 Enduro USA
Trade Names: TE, SMR, Enduro, Supermotard
Model Years: 2004
Serial Numbers: TE 570: ZCGH601AA4V006900, SMR 570: ZCGH601AB4V001400
Technical Data:
- Engine: 4-stroke single cylinder, 576.28 cc
- Bore / Stroke: 98 mm / 76.4 mm
- Compression Ratio: 10:1
- Fuel System: Mikuni TMR 41 carburetor
- Transmission: 6-speed, multi-plate wet clutch
- Primary Reduction: 2.344 (68/29)
- Cooling: Liquid cooling with double radiator
- Ignition: Electronic capacitive discharge with variable digital spark advance
- Spark Plug: NGK CR7EB or CHAMPION G59C (NGK C8E for racing)
Husqvarna Manual Features & Content Preview
- Covers the 2004 Husqvarna TE 570, SM 570, and TE-SMR 570 models, including Enduro USA and Supermotard variants
- Original OEM publication with part number 8000A2943, September 2003 edition
- Contains over 100 pages of detailed specifications, adjustment parameters, and repair reference matrices
- Details the unique R.A.L. (Reed Activated Lubrication) system and electrical baselines for the 2004 launch build
Service Content and Technical Overview
This factory workshop manual outlines essential technical data and maintenance parameters for the Husqvarna 570 series. It streamlines daily workshop routines. Mechanics get immediate access to factory specifications. You will find thorough documentation for the 576.28 cc single-cylinder 4-stroke engine, covering valve gear timing, decompression adjustments, and vital lubrication baselines. The text heavily details chassis geometry alongside exact suspension settings for both the Marzocchi front forks and Sachs rear mono-shocks. Complete electrical system component identification and braking circuit schematics are mapped out for the TE and SMR models. Before executing any maintenance procedures, always verify the motorcycle is securely supported on a proper stand to prevent accidental drops or injury.
Specification Highlights
Engine cooling details highlight the double radiator system, explicitly listing fluid capacities directly in the technical tables. Professional mechanics will benefit from the cataloged torque settings for major fasteners and assembly clearances, removing the guesswork from engine rebuilds. The ignition section defines precise electronic spark advance parameters. Meanwhile, the transmission overview breaks down primary and secondary drive ratios tailored for distinct use-cases. Standard maintenance intervals clarify the differences between competition and road use. This comprehensive repair documentation serves strictly as a descriptive reference for the 2004 Husqvarna TE 570 and SMR 570, ensuring accurate setup without providing step-by-step DIY instructions.
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