2004 Husqvarna TE570, SM570R, TE-SMR 570 Service Manual

This 2004 Husqvarna TE570, SM570R, TE-SMR service manual covers comprehensive maintenance procedures, including engine, chassis, and electrical systems. Part N: 8000A2943

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Document Details

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Document Number / Seller:
27206 / Patricia Anderson
File Size:
8.75 MB
File Type:
ZIP
Language:
English, Spanish, German, Italian, French
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 14, 2025

Models Covered & Key Technical Specifications

2004 Husqvarna TE570, SM570R, TE-SMR 570 Service Manual

Covers TE 570, SM 570, TE-SMR 570 with procedures for engine disassembly, transmission, brakes, chassis, and electrical systems. Ref: 8000A2943 | Series Husqvarna Motorcycles GmbH | Container Portfolio

  • Nominal Running Clearance: For transmission, 0.012-0.027mm ensures proper operation of the main shaft.
  • Prescribed Voltage Specs: The electrical system requires 12V-120W generator capacity for optimal power delivery.
  • System Cooling Specs: The cooling system utilizes liquid cooling with a double radiator for effective thermal management.
  • Calibrated Mass Specs: The fuel tank capacity is 9.1 liters, providing ample range for operation.
  • Documented Output Density: Ignition is electronic capacitive discharge with variable spark advance.
  • Defined Deviation Limits: The gearbox ratios are available for TE, SMR 570, with a primary reduction of 2.344 (68/29).

Professional Workshop Service Manual & Technical Specifications

Strategic Troubleshooting Overhaul Manual: Bike Manual for Husqvarna TE570, SM570R, TE-SMR 570 Motorcycles Wiring-Compendium

Technical-Benchmarks: 2004 Husqvarna TE570, SM570R, TE-SMR 570 // Specification-Class: Motorcycle / Enduro, Supermoto // Technical-Benchmarks: Comprehensive service data

Assessment-Element Rating Validation-Data
Engine Oil 1.6L SAE 5W40
Front Fork Oil 80 mm AGIP FORK 7,5
Rear Shock Oil 3.15 in AGIP FORK 2,5
Fuel Tank Capacity 9.1 L Unleaded 98 R.O.N.
Spark Plugs NGK CR7EB CHAMPION G59C
Primary Reduction 2.344 68/29

Service sections detail engine overhaul, transmission, brakes, chassis, electrical systems, and maintenance schedules. It provides procedures for component replacement, calibration, and troubleshooting. Key chapters include Generalities, Maintenance, Troubles and Remedies, Adjustments, General Operations, Engine Disassembly, Engine Overhauling, and Motorcyles Model USA/AUS Notes.

Component locations are identified for each system and sub-system.

Service procedures are documented for all major components, ensuring correct assembly and disassembly.

Calibration requirements are specified for critical settings, ensuring optimal performance and safety.

Electrical system documentation covers ignition, lighting, and instrumentation systems.

Suspension service documentation covers adjustments for front and rear suspension systems.

Properly requiring thorough component checks, this manual ensures optimal engine performance and longevity.

FAQ

Determine the **specific** torque specifications for the clutch assembly. keyboard_arrow_down

49 Nm is required for the clutch spring locking ring, and 5 Kgm when the spring is fully compressed. The standard pre-loaded length for the TE model is 248.5-251.5 mm, and for the SMR model, it is 238.5-241.5 mm.

What **designated** safety precautions should be taken when adjusting the front fork? keyboard_arrow_down

10 clicks is the standard adjustment for the extension register. For adjustments on sandy or muddy terrain, specific guidance is provided to ensure safe operation.

Check the **critical** lubrication requirements for the drive chain. keyboard_arrow_down

Never use grease to lubricate the chain; it attracts dust and mud, leading to rapid wear. Use engine oil with SAE 80-90 viscosity for both metallic and rubber (OR) elements. Ensure the chain oil does not contact the tires or rear brake disk.

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Reviews (5)

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Great details on maintenance procedures. The download was smooth and quick!
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Received the download link quickly after purchase. The sections are well-organized!
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Rated 5 out of 5 stars
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This manual covers everything I needed for my TE570. The troubleshooting section is especially helpful!
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Rated 5 out of 5 stars