2007 Husqvarna TE, TC, SMR Workshop Manual

Complete workshop manual for Husqvarna TE 250, TE 450, TE 510, SMR 400, SMR 450, SMR 510 motorcycles. Includes all diagrams and service data. JBH123

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Husqvarna Models Covered & Key Technical Specifications

Models: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450 R
Sub-models / Variants: Competition, Street Legal, USA, Canada, Australia
Build Years: 2007
Serial Numbers: TE 250: ZCGH810AA7V000001, TE 450: ZCGH812AA7V000001, TE 510: ZCGH813AA7V000001, TC 250: ZCGH810AA7V050001, TC 450: ZCGH812AA7V050001, TC 510: ZCGH813AA7V050001, SM 400 R: ZCGH801AD7V000001, SM 450 R: ZCGH812AB7V000001, SM 510 R: ZCGH813AB7V000001, SMR 450 R: ZCGH822AB7V050001, TE 250 USA/CDN: ZCGECECA#7V100000, TE 450 USA/CDN: ZCGECENB#7V100000, TE 510 USA/CDN: ZCGECEHB#7V100000, TC 250 USA/CDN: ZCGTC250#7V000001, TC 450 USA/CDN: ZCGTC450#7V000001, TC 510 USA/CDN: ZCGTC510#7V000001, SM 450 R USA/CDN: ZCGAFENB#7V100000, SM 510 R USA/CDN: ZCGAFEHB#7V100000, SMR 450 R USA/CDN: ZCGSM453#7V000001
Technical Data:

  • Engine: 4-stroke, single cylinder
  • Transmission: 5-speed (TC) or 6-speed (TE-SMR), multidisco oil bath clutch with hydraulic control
  • Starting: Electric and/or kick start with automatic decompressor
  • Brakes: Floating/fixed discs, diameter 240 mm (rear), 260 mm or 320 mm (front)
  • Suspension: Marzocchi upside-down telescopic front fork; Sachs or Öhlins rear shock absorber
Technical Specifications
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Document Number / Seller:
26739 / Betty Wright
File Size:
38.17 MB
File Type:
PDF
Language:
English, Italian, German, Spanish, French
Pages:
708
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 12, 2026

Husqvarna Manual Features & Content Preview

2007 Husqvarna TE, TC, and SMR Technical Documentation

  • Covers 2007 Husqvarna TE, TC, and SMR models, including TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, and SMR 450 R variants
  • Original OEM publication part number 8000 A7735, dated July 2006
  • Contains 47 detailed maintenance, diagnostic, and engine specification tables across 708 pages
  • File link appears in your order confirmation straight away
  • Laid out for standard letter and A4 printing
  • This 2007 first edition is the factory-authorized manual for all 2007-model-year Husqvarna TE, TC, and SMR competition and street-legal motorcycle builds

Manual Organization and Scope

The documentation opens with safety precautions for workshop technicians, followed by fundamental technical data including engine displacement, bore, stroke, and compression ratios. It details system configurations for different regional markets, including USA and Canada, and provides a clear distinction between the maintenance requirements for standard street-legal builds and those prepared for racing and competition use. The document contains specialized sections for engine disassembly, overhaul, and reassembly, alongside detailed procedures for front and rear suspension, brake maintenance, electrical system pinouts, and frame wheel specifications.

Specification Previews

Technical data is provided in comprehensive tables covering valve clearances, carburetor types (Keihin/Mikuni), spark plug specs, and fluid capacities. Valve clearance for the intake is listed at 0.10–0.15 mm in the cylinder head specification table. Engine oil capacity is documented at 1.7 liters for a full replacement including filter change. The primary drive ratio is specified as 2.739 for the 450-510 cc models. Additional technical information for Husqvarna motorcycles is included throughout, offering diagnostic troubleshooting flow charts for common engine, frame, and electrical system faults. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This official 708-page Husqvarna OEM workshop manual documents all 2007 TE, TC, and SMR variants, covering engine, chassis, electrical, and suspension specifications for the complete model range.

Manual FAQ, Purchase & Download Details

Is the electrical system coverage in this workshop manual sufficient to preview connector pinout references, switchgear layouts, and ignition system wiring? keyboard_arrow_down

Manual includes a dedicated section for the electric system which covers wiring diagrams and ignition components for the Husqvarna models listed. These sections are organized to provide technical reference for the overall electrical architecture.

Can this document be identified by a specific publication number or edition date? keyboard_arrow_down

Publication is identified as Part N. 8000 A7735, which corresponds to the 1st Edition dated 07-2006.

Does the specification table area include technical data such as valve clearance ranges, cylinder bore and stroke dimensions, and tightening spec references? keyboard_arrow_down

Technical data sections contain comprehensive specification tables listing bore, stroke, and displacement values for the various engine variants. You will also find valve clearance reference ranges and information regarding tightening specifications for internal engine components. These sections are designed to provide the necessary technical data for the maintenance of the listed motorcycle series.

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