Husqvarna TE/TC/SM 2005 Motorcycle Service & Repair Manual
Husqvarna Models Covered & Key Technical Specifications
Models: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R
Sub-models / Variants: TE-USA/CDN, TE-USA/CDN Enduro
Model Years: 2005
Serial Numbers: TE 250: ZCGH800AC5V006000, TE 450: ZCGH802BC5V006000, TE 510: ZCGH803CA5V006000, TC 250: ZCGH800AA5V052000, TC 450: ZCGH802BA5V052000, TC 510: ZCGH803CD5V052000, SM 400 R: ZCGH801AD5V006000, SM 450 R: ZCGH802BD5V006000, SM 510 R: ZCGH803CC5V006000, TE 250 USA/CDN: ZCGTE250#5V006000, TE 450 USA/CDN: ZCGTE450#5V006000, TE 510 USA/CDN: ZCGTE510#5V006000, TC 250 USA/CDN: ZCGTC250#5V052000, TC 450 USA/CDN: ZCGTC450#5V052000, TC 510 USA/CDN: ZCGTC510#5V006000, SM 450 R USA/CDN: ZCGSM450#5V006000, SM 510 R USA/CDN: ZCGSM510#5V006000
Technical Data:
- Engine: 4-stroke, single cylinder
- Compression ratio: 12.5:1 (250–510cc), 12:1 (400–450cc)
- Bore (250/400/450-510): 76 mm / 91.5 mm / 97 mm
- Stroke (250/400-450/510): 55 mm / 60.76 mm / 67.8 mm
- Valve angle (Inlet/Exhaust): 12° / 13°
- Carburetor: Keihin FCR-MX 37 (250), Mikuni TMR 38 (SM 400 R), Keihin FCR-MX 41 (450-510)
- Spark plug: NGK CR8EB
- Spark plug gap: 0.7 mm
Husqvarna Manual Features & Content Preview
- Covers the 2005 Husqvarna TE (250, 450, 510), TC (250, 450, 510), and SM (400, 450, 510 R) competition-ready series.
- Official MV Agusta Motorcycles publication, P/N 8000 A4443 (November 2004 edition).
- 605 pages featuring high-resolution teardown diagrams, maintenance schedules, and technical specifications.
- Serves as the master reference documentation, including specific USA/CDN model VIN-range supplements.
Document Overview
This factory publication details the precise specifications and service parameters for the 2005 Husqvarna TE, TC, and SM competition motorcycle ranges. Mechanics and dedicated DIYers will find deep technical insights covering everything from complete engine overhauls to routine chassis maintenance. The text outlines comprehensive electrical system diagnostics and critical hydraulic clutch operation tolerances. It delivers exactly the reference data needed to keep these high-performance machines track-ready.
Specification and Data Preview
Engine displacement measures exactly 249.5 cc for the TE 250. The entire 250 through 510cc range shares a tight 12.5:1 compression ratio. Inside the valve timing breakdown, the intake valve angle is recorded at exactly 12 degrees relative to the cylinder axis. Tabular torque values and absolute service limits are formatted specifically to streamline bench work in a busy professional shop. The cooling circuit requires a coolant capacity between 1.1 and 1.3 liters.
Working on high-compression competition engines involves significant physical risk and mechanical complexity. The figures mentioned here offer just a brief preview of the fuel-injection specs and chassis tolerances. Always base your actual shop work, measurements, and parts replacements entirely on the authoritative data found inside this official MV Agusta OEM reference material.
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