2005 Husqvarna TE, TC & SM Series Motorcycle Workshop Manual

Comprehensive workshop and maintenance manual for Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SMR 400, SMR 450, SMR 510 models from 2005. Part Number: 8000 A4443.

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Document Details

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Document Number / Seller:
29109 / Ashley Jones
File Size:
38.53 MB
File Type:
PDF
Language:
English, Italian, French, German, Spanish
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 9, 2025

Models Covered & Key Technical Specifications

Husqvarna TE 250-450-510, TC 250-450-510, SM 400-450-510 R 2005 - Comprehensive Workshop & Maintenance Manual Service-Catalog

Covers TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SMR 400, SMR 450, SMR 510 models.

  • Consolidated Specification Data: 12.5:1 represents the standard compression ratio for 250-510cc models.
  • Mechanical Specification Data: 249.5 cc indicates the displacement for the TE 250 model.
  • Strategic Specification Data: 13° defines the exhaust valve angle relative to the cylinder axis.
  • Consolidated Specification Data: 0.7 mm is the standard spark plug gap for all models.
  • Mechanical Specification Data: 12° signifies the intake valve angle relative to the cylinder axis.
  • Strategic Specification Data: 91.5 mm indicates the bore for the 400cc model.

Professional Workshop Service Manual & Technical Specifications

Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SMR 400, SMR 450, SMR 510 2005 - Comprehensive Workshop & Maintenance Manual Service-Catalog

Repair-Classification: Motorcycle // Technical-Scope: Engine, Chassis, Electrical System, Suspension, Brakes // Repair-Classification: Overhaul Procedures

Component Rating Calibration-Spec
Engine Disassembly 249.5 cc 0.10-0.15 mm
Fuel System Gravity Feed 12°
Ignition System Electronic Capacitive Discharge 0.7 mm
Transmission Ratios Various 12.5:1
Suspension Adjustment Compression & Rebound 5 Nm torque spec for clutch components
Wheel Specifications Rim Diameter 17" - 21"

Following OEM groupings, the manual includes:

  • Important Notices
  • General Information
  • Maintenance Procedures
  • Troubles and Remedies
  • Settings and Adjustments
  • General Operations
  • Engine Disassembly
  • Engine Overhauling
  • Engine Re-assembly
  • Frame, Suspensions and Wheels
  • Brakes
  • Electric System
  • Engine Cooling System
  • "KITS" Assembling Instructions
  • Hydraulic Control Clutch
  • Optional Parts List
  • Specific Tools
  • Torque Wrench Settings
  • Notes for USA/CDN-AUS Models

This rigorous manual provides insights into the complete operational framework of your Husqvarna motorcycle. It details engine overhauling, transmission service, and electrical system diagnostics. Sequences for disassembly and reassembly are clearly outlined to guide you through each procedure.

FAQ

What **necessary** electrical values are covered in this manual? keyboard_arrow_down

12V DC systems are detailed, including specific component specifications for bulbs, fuses, and the starting motor.

Determine the **recommended** calibration settings for the suspension. keyboard_arrow_down

For hard ground conditions, the fork and shock absorber compression should be adjusted softer. For sandy ground, harder compression and softer extension for the fork, and harder compression/extension for the shock absorber is recommended.

What **calibrated** clearance measurements are specified for the valve adjustment? keyboard_arrow_down

0.10-0.15 mm is specified for the intake valve clearance and 0.15-0.20 mm for the exhaust valve clearance when the engine is cold.

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Reviews (4)

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Rated 4 out of 5 stars
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Very detailed and professional. The parts diagrams are clear, making it easy to understand the mechanical operations. Customer service was quick to assist me with my download.
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This manual is a must-have for any MV Agusta owner. The detailed instructions and diagrams make repairs straightforward. Highly recommended!
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The troubleshooting section is especially helpful. I had a quick question and received a prompt response from customer support. Download was a breeze!