2005 Husqvarna TE, TC & SM Series Motorcycle Workshop Manual

Comprehensive workshop and maintenance manual for Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SMR 400, SMR 450, SMR 510 models from 2005. Part Number: 8000 A4443.

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Husqvarna Models Covered & Key Technical Specifications

Models: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R
Sub-models / Variants: TE-USA/CDN, TE-USA/CDN Enduro
Build Years: 2005
Serial Numbers: TE 250: ZCGH800AC5V006000, TE 450: ZCGH802BC5V006000, TE 510: ZCGH803CA5V006000, TC 250: ZCGH800AA5V052000, TC 450: ZCGH802BA5V052000, TC 510: ZCGH803CD5V052000, SM 400 R: ZCGH801AD5V006000, SM 450 R: ZCGH802BD5V006000, SM 510 R: ZCGH803CC5V006000, TE 250 USA/CDN: ZCGTE250#5V006000, TE 450 USA/CDN: ZCGTE450#5V006000, TE 510 USA/CDN: ZCGTE510#5V006000, TC 250 USA/CDN: ZCGTC250#5V052000, TC 450 USA/CDN: ZCGTC450#5V052000, TC 510 USA/CDN: ZCGTC510#5V006000, SM 450 R USA/CDN: ZCGSM450#5V006000, SM 510 R USA/CDN: ZCGSM510#5V006000
Technical Data:

  • Engine: 4-stroke, single cylinder
  • Compression ratio: 12.5:1 (250–510cc), 12:1 (400–450cc)
  • Bore (250/400/450-510): 76 mm / 91.5 mm / 97 mm
  • Stroke (250/400-450/510): 55 mm / 60.76 mm / 67.8 mm
  • Valve angle (Inlet/Exhaust): 12° / 13°
  • Carburetor: Keihin FCR-MX 37 (250), Mikuni TMR 38 (SM 400 R), Keihin FCR-MX 41 (450-510)
  • Spark plug: NGK CR8EB
  • Spark plug gap: 0.7 mm
Technical Specifications
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Document Number / Seller:
29109 / Ashley Jones
File Size:
38.53 MB
File Type:
PDF
Language:
English, Italian, French, German, Spanish
Pages:
605
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 9, 2025

Husqvarna Manual Features & Content Preview

2005 Husqvarna TE, TC & SM Series Workshop Manual

  • Covers 2005 Husqvarna TE 250, 450, 510; TC 250, 450, 510; and SM 400, 450, 510 R competition-ready motorcycle series
  • Official MV Agusta Motorcycles publication P/N 8000 A4443, edition November 2004
  • Contains 605 pages of high-resolution diagrams, maintenance tables, and technical specifications
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • This 2004 first edition serves as the master service documentation for the 2005 Husqvarna TE 250–510 and SM-R variants, including specific USA/CDN model VIN-range supplements

Document Overview

This 2005 Husqvarna TE 250–510 workshop publication provides technical instructions for the maintenance and repair of the 2005 Husqvarna TE, TC, and SM competition motorcycle ranges. The manual covers comprehensive service procedures including engine overhauling, chassis maintenance, electrical system diagnostics, and hydraulic clutch operation for the listed models.

Specification and Data Preview

Engine displacement is documented at 249.5 cc for the TE 250, with compression ratios specified at 12.5:1 for the 250–510cc range. The intake valve angle is documented as 12° relative to the cylinder axis in the valve timing section. Torque values and service limits are provided in tabular format to support professional workshop environments. Coolant system capacity is specified at 1.1–1.3 liters for the cooling circuit.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 605-page MV Agusta Motorcycles OEM workshop manual covering the 2005 Husqvarna TE, TC & SM series, documenting engine, chassis, electrical, and fuel-injection specifications for these 2005 competition builds.

Manual FAQ, Purchase & Download Details

Does this Husqvarna workshop manual provide instant digital access in PDF format for the 2005 motorcycle series? keyboard_arrow_down

Document is available as an instant digital download in PDF format upon completion of payment and is designed to support the 2005 Husqvarna TE, TC, and SM series motorcycles.

What specific motorcycle series and model variants are covered in this 2005 service publication? keyboard_arrow_down

Manual includes comprehensive coverage for the Husqvarna TE 250, 450, and 510 models, the TC 250, 450, and 510 models, and the SMR 400, 450, and 510 R models. It provides consolidated specification data and technical details relevant to the 2005 product line.

Which engine and mechanical specification categories are included for the 250-510cc models? keyboard_arrow_down

Manual contains detailed specification tables including compression ratios, displacement data, and valve angle information for the 250-510cc engine range. It also references standardized maintenance parameters like spark plug gaps to support technical understanding of the engine components. These sections are organized to provide clear mechanical data across the specified engine displacement categories.

Can I find technical service data and general maintenance information within this 605-page workshop guide? keyboard_arrow_down

Manual includes a wide array of service data, such as torque wrench settings, maintenance schedules, and specific chapter-based operations for the engine, chassis, and electrical systems.

Is there information about wiring systems and electrical connector references in the manual sections? keyboard_arrow_down

Document contains an electric system chapter, identified as section M, which includes wiring diagrams and other electrical reference information for the covered motorcycle series. This section is structured to support the professional training of authorized personnel.

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