2006 Husqvarna TE 250 / TE 450 / TE 510 / TC 250 / TC 450 / TC 510 / SM 400 / SM 450 R / SMR 450 R Workshop Manual

Shop manual for Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400, SM 450 R, SMR 450 R models, covering diagnostics, removal sequences, and maintenance for engine, transmission, suspension, brakes, and electrical systems.

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Document Details

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Document Number / Seller:
29108 / David Williams
File Size:
36.86 MB
File Type:
PDF
Language:
English, Italian, French, German, Spanish
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 6, 2025

Models Covered & Key Technical Specifications

2006 Husqvarna TE 250, TE 450, TE 510 / TC 250, TC 450, TC 510 / SM 400, SM 450 R / SMR 450 R Workshop Manual: Factory-Grade Diagnostics, Repair Procedures & Maintenance (2006) Engineering-Archive | Consolidated Archive Division.

  • Engine Specifications: Bore: 76 mm (TE 250) establishes the cylinder bore diameter.
  • Timing System Data: Double overhead camshaft; 4 valves limits the valve angle in relation to the cylinder axis.
  • Fuel Feeding Details: Gravity feed type air filter architecture.
  • Carburetor Type (TE 250): "Keihin" FCR-MX 37 with acceleration pump and T.P.S. (Throttle Position Sensor: Throttle position valve gas) norms.
  • Lubrication Type: Dry sump with two oil pump rotors and cartridge filter bounds.
  • Ignition System: Electronic with capacitive discharge; Digital controlled variable spark advance topology.

Professional Workshop Service Manual & Technical Specifications

Husqvarna TE 250, TE 450, TE 510 / TC 250, TC 450, TC 510 / SM 400, SM 450 R / SMR 450 R Workshop Manual: Factory-Grade Diagnostics, Repair Procedures & Maintenance (2006) Engineering-Archive

Engineering-Metrics: Technical Specifications // Architecture-Focus: Motorcycle Specifications / Engine Logic // Engineering-Metrics: General Data.

Assessment-Parameter Value Validation-Data
Engine Bore (TE 250) 76 mm Establishes the cylinder bore diameter.
Timing System Double overhead camshaft, 4 valves Limits the valve angle in relation to the cylinder axis.
Fuel Feeding Gravity Provides the fuel delivery method.
Carburetor (TE 250) Keihin FCR-MX 37 Includes acceleration pump and T.P.S.
Lubrication Type Dry sump Features two oil pump rotors and a cartridge filter.
Ignition System Electronic Utilizes capacitive discharge and digital control.

Providing a structural breakdown of the maintenance and repair procedures for the specified Husqvarna models.

  • Engine Overhauling: Covers detailed procedures for engine disassembly, overhauling, and re-assembly.
  • Suspension Systems: Details adjustments and maintenance for front and rear suspension components.
  • Brake System: Includes information on brake fluid checks, caliper service, and pad replacement.
  • Transmission: Outlines the procedures for clutch and gearbox maintenance.
  • Electrical System: Covers ignition system, charging system, and starting system troubleshooting.

FAQ

What values for **calibrated** valve clearance are specified? keyboard_arrow_down

0.10-0.15 mm for intake valves and 0.15-0.20 mm for exhaust valves is specified for the valve clearance when the engine is cold.

Assess the **applicable** tire pressure for TE models used for racing. keyboard_arrow_down

0.9-1.0 Kg/cm2 is the applicable cold tire pressure for TE racing use.

What **exact** components are part of the ignition system? keyboard_arrow_down

The ignition system includes a generator, ignition coil, electronic power unit, voltage regulator (TE-SMR), spark plug, starter motor (12V-450W, TE-SMR), and electric start remote control switch (TE-SMR).

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Reviews (2)

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New
I found this manual incredibly helpful for my TE 510. The maintenance schedules were clear, and I appreciated the troubleshooting section. Support was prompt when I had a question, and I was impressed by their professionalism. Overall, a great purchase!
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New
This workshop manual is a must-have for any Husqvarna owner. The detailed diagrams and step-by-step instructions made troubleshooting and repairs straightforward. Plus, the download process was seamless, and I received the link in my email almost instantly! Highly recommend it.