2006 Husqvarna TE 250 / TE 450 / TE 510 / TC 250 / TC 450 / TC 510 / SM 400 / SM 450 R / SMR 450 R Workshop Manual

• Official OEM publication P/N 8000 A5911, first edition (March 2006)
• Covers the complete 2006 lineup: Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, and SMR 450 R
• 904 pages of factory-grade service data, system diagrams, and structural specifications

Manual Coverage Summary

This publication provides the exact maintenance and assembly specifications required to service these high-performance motorcycles. Mechanics gain direct access to factory engine disassembly steps, internal component overhauls, and complete reassembly sequences for the single-cylinder powerplants. It also maps out suspension tuning, steering geometry, brake system layouts, and critical chassis maintenance. Tolerances on these racing singles are tight. Because working on high-performance chassis and powertrains involves inherent risks, anyone executing these procedures must possess proper mechanical training and adhere strictly to safe workshop practices.

Specification Highlights

The documentation breaks down critical service data across all covered models. Technicians will find specific carburetor jetting charts, valve clearance settings, and exact fluid capacities. For example, cold engine intake valve clearances are strictly set at 0.10–0.15 mm, while the exhaust requires 0.15–0.20 mm. The cooling system capacity spans 1.1 to 1.3 liters depending on the specific model. Furthermore, multi-stage cylinder head bolt torque sequences are detailed in clear, accessible technical tables to ensure proper engine sealing and long-term reliability.