2006 Husqvarna TE 250 / TE 450 / TE 510 / TC 250 / TC 450 / TC 510 / SM 400 / SM 450 R / SMR 450 R Workshop Manual

Shop manual for Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400, SM 450 R, SMR 450 R models, covering diagnostics, removal sequences, and maintenance for engine, transmission, suspension, brakes, and electrical systems.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Husqvarna Models Covered & Key Technical Specifications

Models: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450 R
Sub-models / Variants: USA/CDN models, non-USA/CDN models, competition models (Full Power), street legal models (Limited Power)
Trade Names: TE, TC, SM, SMR
Build Years: 2006
Serial Numbers: ZCGH810AA6V000001–ZCGSM453#6V000001
Technical Data:

  • Engine displacement: 249.5 cm3 to 501.03 cm3
  • Engine type: 4-stroke, single cylinder
  • Cooling system: Liquid with double radiator
  • Fuel system: Keihin FCR-MX (37/41) or Mikuni TMR 38 carburetor with T.P.S.
  • Transmission type: 5-speed (TC) or 6-speed (TE-SMR) constant mesh
  • Lubrication system: Dry sump with two lobe rotors and cartridge filter
Technical Specifications
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Document Number / Seller:
29108 / David Williams
File Size:
36.86 MB
File Type:
PDF
Language:
English, Italian, French, German, Spanish
Pages:
904
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 6, 2025

Husqvarna Manual Features & Content Preview

Husqvarna 2006 TE/TC/SM/SMR Series Workshop Manual

  • Built for owners and workshops servicing the 2006 Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, and SMR 450 R motorcycles
  • Official OEM publication P/N 8000 A5911, first edition March 2006
  • Features 904 pages of factory-grade service data and system diagrams for the 2006 Husqvarna TE/TC/SM/SMR lineup
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • This 2006 first edition is the factory-authorized reference covering the engine, chassis, and electrical architecture for the 2006 Husqvarna TE/TC/SM/SMR series

Technical Scope and Documentation

Manual Coverage Summary

The 2006 Husqvarna TE/TC/SM/SMR workshop manual provides a technical repository of factory-specified maintenance and assembly procedures for these high-performance machines. The document details engine disassembly, internal component overhaul, and re-assembly sequences for the single-cylinder powerplants. It also documents the suspension and steering geometries, braking circuit architectures, and chassis maintenance requirements necessary for 2006 Husqvarna TE/TC/SM/SMR operation.

Specification Highlights

The manual provides comprehensive service data for the engine and chassis, including carburetor jetting, valve clearance settings, and oil capacities. Intake valve clearance is documented at 0.10–0.15 mm and exhaust at 0.15–0.20 mm for the cold engine. Coolant system capacity for the 2006 Husqvarna TE/TC/SM/SMR series is specified at 1.1 to 1.3 liters. Cylinder head bolt torque values are documented in a multi-stage sequence within the provided technical tables.

Note: Reference only — always consult a certified technician before performing service on this equipment. An official 904-page Husqvarna OEM workshop manual covering the 2006 Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, and SMR 450 R models.

Manual FAQ, Purchase & Download Details

Are there exploded view diagrams and component breakdown illustrations provided in the manual to assist with engine and chassis identification? keyboard_arrow_down

Manual includes schematic illustrations throughout the document to highlight subject matter and aid in understanding component assembly. These diagrams cover various systems and are intended to provide visual context for the parts described.

Does the document contain technical specification tables regarding engine dimensions and lubrication system details? keyboard_arrow_down

Yes, the manual contains detailed specification tables listing cylinder bore and stroke measurements, lubrication system type, and other engine data in the general information sections.

Can I verify the edition and publication information for this specific workshop manual? keyboard_arrow_down

Document is the first edition published in March 2006, identified by part number 8000 A5911. It serves as a comprehensive workshop manual for the 2006 TE, TC, SM, and SMR model ranges.

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